LEMON Manuals: Even more car manuals for everyone
Home >> Mercedes Benz >> 2005 >> CL500 >> Repair and Diagnosis >> Engine Mechanical >> Mechanical >> Complete Engine -- Testing & Repair -- 215 & 220 Chassis - 2 Of 2 >> Testing & Repair >> Remove/install cylinder shutoff oil pump - AR01.30-P-5704L

Remove/install cylinder shutoff oil pump - AR01.30-P-5704L

ENGINE 137.970 in MODEL 215.378, 220.178 /878 

Fig 1: Identifying Cylinder Shutoff Oil Pump Remove/Install Components
G04839632
REMOVINGINSTALLING Remove/Install     
DANGER Risk of injury  to skin and eyes from scalding with hot coolant which splashes out.
Risk of poisoning  from swallowing coolant.
Do not open cooling system unless coolant temperature is below 90°C.
Open cap slowly and release the pressure.
Do not pour coolant into beverage bottles.
Wear protective gloves, protective clothing and eye protection.
AS20.00-Z-0001-01A
NOTES Notes on coolant All engines AH20.00-N-2080-01A
1 Remove cylinder head cover (1) IMPORTANT Left cylinder head cover AR01.20-P-5014L 
2 Drain coolant, pour in IMPORTANT At radiator AR20.00-P-1142HA
    FLUID SPECIFICATION *BF20.00-P-1001-02M 
3 Remove coolant connection (2) IMPORTANTInstallation:  ↓
Replace O-ring (3).
 
4 Detach vacuum line at left combination valve (126/1)    
5 Remove coolant thermostat housing (4) together with left combination valve (126/1)   AR20.10-P-2460L
6 Unplug connector at oil pressure sensor (B40/2)    
7 Separate plug connection of left variable camshaft timing solenoid (Y49/1)    
8 Remove oil pump (5) for cylinder shutoff (CSO) IMPORTANTInstallation:  ↓
Replace O-ring (6).
 
    Application of sealant to CSO oil pump on left of crankcase. AH01.30-P-1000-01A
    SPECIAL TOOL Figure
    SPECIAL TOOL Figure
    TORQUE SPECIFICATION *BA01.30-P-1003-01G 
    Sealant *BR00.45-Z-1013-01A 
9 Install in the reverse order    
DANGER Risk of accident.  Accidents may result if the vehicle starts off unintentionally with the engine running. Risk of injury.  Crushing and burn injuries may result while working on engine during when it is being started or when it is in operation. Secure vehicle to prevent it from moving.
Wear closed and snug-fitting work clothes.
Do not grasp hot or rotating parts.
AS00.00-Z-0005-01A
10 Run engine, check for leaks    
TORQUE SPECIFICATION CYLINDER HEAD

Number Designation Engine 137
BA01.30-P-1003-01G Secondary oil pump for cylinder shutoff to left cylinder head M6 Nm 8
FLUID SPECIFICATION COOLING SYSTEM

Number Designation Engine 137.970
BF20.00-P-1001-02M Cooling system Total capacity Liters ≈ 12
Capacity of anticorrosion/antifreeze agent down to -37°C Liters ≈ 6
Capacity of anticorrosion/antifreeze agent down to -45°C Liters ≈ 6,6
Specifications for Operating Fluids Sheet BB00.40-P-0310-01A
Sheet BB00.40-P-0325-00A
Fig 2: Identifying Torx Bit Set (000 589 01 10 00)
G04839633
Fig 3: Identifying Sealant Gun (112 589 00 25 00)
G04839634
REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1013-01A Sealant A 003 989 98 20