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Home >> Mercedes Benz >> 2004 >> E500 Base >> Repair and Diagnosis >> Engine Mechanical >> Blowers, Superchargers & Turbochargers >> Air Intake, Turbocharging - 211 Chassis >> Testing & Repair >> Remove/Install Low Temperature Radiator - AR09.41-P-6831RVK

Remove/Install Low Temperature Radiator - AR09.41-P-6831RVK

Engine 113.990 In Models 211.076 /276 

Engine 113.991 In Models 215.374, 220.074 

Engine 113.992 In Model 230.474 

Engine 113.995 In Model 230.472 

Shown On Model 230.474 

Fig 1: Identifying Low Temperature Radiator Components - Shown On Model 230.474
G04840087
REMOVINGINSTALLING Remove/install     
DANGER Risk of injury  to skin and eyes caused by scalding from contact with hot coolant spray.
Risk of poisoning  from swallowing coolant.
Do not open cooling system unless coolant temperature is below 90°C. Open cap slowly and release the pressure. Do not pour coolant into beverage containers. Wear protective gloves, protective clothing and safety glasses. AS20.00-Z-0001-01A
1 Remove top engine cover IMPORTANT Detach engine cover at both air filter housings and at bracket upwards.  
2 Drain coolant at radiator (4)   AR20.00-P-1142RVK
NOTES Notes on coolant   AH20.00-N-2080-01A
    FLUID SPECIFICATION *BF20.00-P-1001-02K 
3 Remove radiator (4) Model 230 AR20.20-P-3865R
    Model 215, 220 AR20.20-P-3865AB
    Model 211 AR20.20-P-3865TV
4 Slacken space saving clamps at low temperature radiator (110/11) COMMERCIALLY AVAILABLE TOOLS Special pliers *WH58.30-Z-1005-02A 
5 Detach coolant hoses at low temperature radiator (110/11) NOTESInstallation:  Pay attention to correct seating at low temperature radiator (110/11), in order to avoid water loss.  
6 Unscrew bolts at low temperature radiator (110/11)    
7 Remove low temperature radiator (110/11)    
8 Install in the reverse order    
9 Inspect cooling system for leaks   AR20.00-P-1010RVK
FLUID SPECIFICATION Cooling System

Number Designation Engines 113.992/995 in model 230 Engine 113.990
BF20.00-P-1001-02K Cooling system Total filling capacity Liters ≈13.0 ≈13.2
Capacity of anticorrosion/ antifreeze agent down to -37°C Liters ≈6.5 ≈6.6
Filling capacity of anticorrosion/ antifreeze down to -45°C Liters ≈7.3 ≈7.3
Specifications for Operating Fluids Sheet BB00.40-P-0310-01A BB00.40-P-0310-01A
Sheet BB00.40-P-0325-00A BB00.40-P-0325-00A
FLUID SPECIFICATION Cooling System

Number Designation Engine 113.991 in model 215 Engines 113.986/991 in model 220
BF20.00-P-1001-02K Cooling system Total filling capacity Liters ≈14.5 ≈13.5
Capacity of anticorrosion/ antifreeze agent down to -37°C Liters ≈7.3 ≈6.8
Filling capacity of anticorrosion/ antifreeze down to -45°C Liters ≈8 ≈7.4
Specifications for Operating Fluids Sheet BB00.40-P-0310-01A BB00.40-P-0310-01A
Sheet BB00.40-P-0325-00A BB00.40-P-0325-00A
Commercially Available Tools

Number Designation
WH58.30-Z-1005-02A Special pliers, Firma Muhr & Bender D-57439 Attendorn