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Home >> Mercedes Benz >> 2004 >> E500 Base >> Repair and Diagnosis >> Engine Mechanical >> Cooling System (Mechanical) >> Engine Cooling System - 211 Chassis >> Testing & Repair >> Drain/fill in coolant - AR20.00-P-1142 >> Drain/fill in coolant - AR20.00-P-1142RVK

Drain/fill in coolant - AR20.00-P-1142RVK

ENGINE 113.992 in MODEL 230.474 

ENGINE 113.990 in MODELS 211.076 /276 

ENGINE 113.991 in MODELS 215.374, 220.074 /174 

ENGINE 113.963 in MODEL 230.475 

ENGINE 112.960 in MODEL 170.466 

ENGINE 112.961 in MODELS 203.065 /265 

ENGINE 113.995 in MODEL 230.472 

Shown on model 220 

Fig 1: Identifying Coolant Drain/Fill Components (Shown On Model 220)
G04734156
MODIFICATION NOTES

14.10.04 Fill coolant using vacuum method added Step 10  
  Drain     
DANGER Risk of injury  to skin and eyes caused by scalding from contact with hot coolant spray. Risk of poisoning  from swallowing coolant. Do not open cooling system unless coolant temperature is below 90°C. Open cap slowly and release pressure. Do not pour coolant into beverage containers.
Wear protective gloves, protective clothing and safety glasses.
AS20.00-Z-0001-01A 
NOTES Notes on coolant   AH20.00-N-2080-01A 
1 Open engine hood Model 170 AR88.40-P-1000G
    Model 203 AR88.40-P-1000P
    Model 215, 220 AR88.40-P-1000M
    Model 211 AR88.40-P-1000T
    Model 230 AR88.40-P-1000R
2.1 Detach ground line(s) at battery(ies) Only when draining coolant at crankcase, on the right, in models 170, 203, 215, 220, 230.
IMPORTANT Do not connect quiescent current retention device.
 
    Model 170 AR54.10-P-0003A
    Model 203 AR54.10-P-0003P
    Model 215, 220 AR54.10-P-0003I
    Model 230 AR54.10-P-0003R
3 Open cooling system cap (1) at coolant expansion reservoir (2) IMPORTANT Pay attention to different versions.
Cooling system cap (1) with notch:
Turn cooling system cap (1) carefully to first predetent, release pressure, then unscrew cooling system cap (1).
1-stage and 2-stage cooling system cap (1): turn cooling system cap (1) 1/2 revolution anticlockwise, release pressure and then unscrew cooling system cap (1).
 
4 Remove lower engine compartment paneling Model 170 AR61.20-P-1105A
    Model 203 AR61.20-P-1105P
    Model 211 AR61.20-P-1105T
    Model 215, 220 AR61.20-P-1105M
    Model 230 AR61.20-P-1105R
  Drain coolant from radiator     
5 Push drain hose (3a) onto engine radiator (3) drain plug (arrow), engine radiator (3) open drain plug and drain coolant IMPORTANT Catch coolant with suitable vessel.  
6 Close engine radiator (3) drain plug and detach coolant (3a) drain hose at fitting (arrow)    
  Drain coolant at crankcase     
7.1 Slide drain hose onto crankcase drain plug (4), open crankcase drain plug (4) and drain coolant Models 170, 203, 215, 220, 230
IMPORTANT Catch coolant with suitable vessel.
 
8.1 Detach drain hose on crankcase drain plug (4) and screw crankcase drain plug (4) tight Model 170, 203, 215, 220, 230  
    TORQUE SPECIFICATION *BA20.00-P-1001-02B 
9 Lower vehicle    
  Filling     
10 Pour in coolant and bleed cooling system IMPORTANT Reuse clean coolant. AR20.00-P-1142-04A 
REFER TO CAPACITIES & SPECIFICATIONS Coolant specifications Sheet 310.1 BB00.40-P-0310-01A
REFER TO CAPACITIES & SPECIFICATIONS Anticorrosion/antifreeze agents (Sheet 325.0) Sheet 325.0 BB00.40-P-0325-00A
    FLUID SPECIFICATION *BF20.00-P-1001-02K 
NOTES Notes on coolant level Model 211, 215, 220, 230 with engine 113 AH20.00-P-1142-01V 
IMPORTANT Notes on coolant level Models 170, 203 with engine 112 AH20.00-P-1142-01P
11 Inspect cooling system for leaks   AR20.00-P-1010RVK 
12 Install lower engine compartment paneling Model 170 AR61.20-P-1105A
    Model 203 AR61.20-P-1105P
    Model 211 AR61.20-P-1105T
    Model 215, 220 AR61.20-P-1105M
    Model 230 AR61.20-P-1105R
13.1 Connect up ground line(s) at battery(ies) Only when coolant has been drained at crankcase on the right.  
    Model 170 AR54.10-P-0003A
    Model 203 AR54.10-P-0003P
    Model 215, 220 AR54.10-P-0003I
    Model 230 AR54.10-P-0003R
14.1 Perform basic programming Only if ground line(s) on battery(ies) were disconnected.  
    Model 170 AR00.19-P-0200B
    Model 203 AR00.19-P-0200P
    Model 215, 220 AR00.19-P-0200M
    Model 230 AR00.19-P-0200R
15.1 Connect up STAR DIAGNOSIS, read and erase diagnostic trouble code memory Only if ground line(s) on battery(ies) were disconnected.  
REFER TO SELF-DIAGNOSTIC SYSTEMS Connect up STAR DIAGNOSIS and read out fault memory   AD00.00-P-2000-04A
16 Close engine hood Model 170 AR88.40-P-1000G
    Model 203 AR88.40-P-1000P
    Model 215, 220 AR88.40-P-1000M
    Model 211 AR88.40-P-1000T
    Model 230 AR88.40-P-1000R
TORQUE SPECIFICATION ENGINE COOLING, GENERAL

Number Designation Engines 112, 113.940/941/942/943/944/945/946/948/960/961/963/964/965/966/967/968/971/980/981/984/986/987/988/990/991/992/995
BA20.00-P-1001-02B Coolant drain plug on crankcase Nm 12
FLUID SPECIFICATION COOLING SYSTEM

Number Designation Engine 113.990 Engine 113.991 in model 215 Engine 113.992/995 in model 230
BF20.00-P-1001-02K Cooling system Total filling capacity Liters ≈ 13.2 ≈ 14.5 ≈ 13.0
Capacity of anticorrosion/antifreeze agent down to -37°C Liters ≈ 6.6 ≈ 7.3 ≈ 6.5
Filling capacity of anticorrosion/antifreeze down to -45°C Liters ≈ 7.3 ≈ 8 ≈ 7.3
Specifications for Operating Fluids Sheet BB00.40-P-0310-01A BB00.40-P-0310-01A BB00.40-P-0310-01A
Sheet BB00.40-P-0325-00A BB00.40-P-0325-00A BB00.40-P-0325-00A
FLUID SPECIFICATION COOLING SYSTEM

Number Designation Engine 113.963 in model 230.475 Engine 112.961 in model 203.065/265 AMG Engine 112 in model 170
BF20.00-P-1001-02K Cooling system Total filling capacity Liters ≈ 11.5 ≈ 10.5 ≈ 8
Capacity of anticorrosion/antifreeze agent down to -37°C Liters ≈ 5.8 - ≈ 4
Filling capacity of anticorrosion/antifreeze down to -45°C Liters ≈ 6.5 - ≈ 4.5
Specifications for Operating Fluids Sheet BB00.40-P-0310-01A - BB00.40-P-0310-01A
Sheet BB00.40-P-0325-00A - BB00.40-P-0325-00A
FLUID SPECIFICATION COOLING SYSTEM

Number Designation Engine 113.986/991 in Model 220
BF20.00-P-1001-02K Cooling system Total filling capacity Liters ≈ 13.5
Capacity of anticorrosion/antifreeze agent down to -37°C Liters ≈ 6.8
Filling capacity of anticorrosion/antifreeze down to -45°C Liters ≈ 7.4
Specifications for Operating Fluids Sheet BB00.40-P-0310-01A
Sheet BB00.40-P-0325-00A