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Home >> Mercedes Benz >> 2004 >> CLK55 2D Convertible >> Repair and Diagnosis >> Body & Frame >> Exterior/Interior Trim >> Interior Equipment - 209 Chassis >> Testing & Repair >> Remove/install cross member below instrument panel - AR68.10-P-1120 >> Remove/install cross member below instrument panel - AR68.10-P-1120Q

Remove/install cross member below instrument panel - AR68.10-P-1120Q

MODEL 209.3 

Fig 1: Identifying Cross Member Below Instrument Panel Components (1 Of 3)
G04959410Courtesy of MERCEDES-BENZ USA
Fig 2: Identifying Cross Member Below Instrument Panel Components (2 Of 3)
G04959411Courtesy of MERCEDES-BENZ USA
Fig 3: Identifying Cross Member Below Instrument Panel Components (3 Of 3)
G04959412Courtesy of MERCEDES-BENZ USA
REMOVINGINSTALLING Remove/Install    
NOTES Notes on self-locking nuts and bolts All models AH00.00-N-0001-01A
DANGER Risk of injury in the form of trapping or crushing, or even severing of limbs, if caught in windshield wiper mechanism  Always remove ignition key when working on windshield wiper mechanism. AS82.30-Z-0001-01A
1 Detach wiper system and lay down to side   AR82.30-P-6400P
2 Unscrew bolt (11)    
DANGER Risk of injury.  Injuries may result when performing testing or repair work on airbag or emergency tensioning retractor units. Store airbag units with deployment side facing up; do not expose to temperatures greater than 100°C. When working on these units, disconnect the power supply. AS91.00-Z-0001-01A
3 Remove instrument panel (8)   AR68.10-P-1000Q 
4 Remove center console reinforcement with air ducts for rear compartment ventilation. IMPORTANT Tie lines running through center console reinforcement with cable strap.  
5 Remove jacket tube (4) from cross member below instrument panel (1) and fold into footwell together with steering wheel. NOTES Avoid damage at steering wheel (3) with suitable base.
IMPORTANT Do not remove bottom steering shaft from steering coupling.
 
    With mechanically adjustable jacket tube AR46.10-P-0400Q
    With electrically adjustable jacket tube AR46.10-P-0400QE
6 Open all cable straps on cross member below instrument panel (1) and expose lines    
7 Unclip cable duct from cross member below instrument panel (1) IMPORTANT Unclip in area of jacket tube (4)  
8 Unscrew bolts (6)    
9 Unscrew nuts (5).    
10 Remove cross member below instrument panel (1) NOTESRemoval:  Carefully remove cross member below instrument panel (1).Support heater/AC housing (2) to avoid damage
IMPORTANTInstallation:  First position all bolts, nuts and align cross member below instrument panel (1).
 
11 Install in the reverse order