LEMON Manuals: Even more car manuals for everyone
Home >> Mercedes Benz >> 2003 >> G55 >> Repair and Diagnosis >> Engine Mechanical >> Cooling System (Mechanical) >> Engine Cooling -- Testing & Repair -- G-Class (463) >> Testing & Repair >> Remove/install fan shroud - AR20.40-P-6800GX

Remove/install fan shroud - AR20.40-P-6800GX

ENGINES 113.993 in MODEL 463.270 /271 

Fig 1: Identifying Fan Shroud Remove/Install Components
G07871319Courtesy of MERCEDES-BENZ USA
REMOVINGINSTALLING Remove/install     
1 Remove air filter   AR09.10-P-1150GX
2 Detach the coolant vent line (1) from the radiator and set aside IMPORTANTInstallation:  Replace cable ties.  
3 Remove grill (2).   AR88.00-P-2115GM
4 Remove bolts (5) of radiator crossmember (6) TORQUE SPECIFICATION *BA83.30-P-1014-01C 
5 Remove radiator crossmember (6)    
6 Detach the electrical plug socket (7) from fan shroud (8)    
DANGER Risk of death  caused by vehicle slipping or toppling off of the lifting platform. Align vehicle between columns of vehicle lift and position four support plates at vehicle lift support points specified by vehicle manufacturer. AS00.00-Z-0010-01A
7 Lift/jack up vehicle AR00.60-P-1000G
8 Remove underride guard Model 463.270  
Model 463.271 with AMG stainless steel underride guard. AR88.30-P-0010MG
9 Remove bolt (9) at fan shroud (8)    
10 Remove retaining clamps (10)    
11 Pull fan shroud (8) up and out of the guides of the radiator and the lower radiator mounting bracket IMPORTANTInstallation:  Ensure that the fan shroud (8) and the locating tabs (11) sit correctly in the radiator guides and that the locating tabs (12) sit correctly in the guides of the lower radiator mounting bracket.  
12 Install in the reverse order    
AIR CONDITIONING

Number Designation Model 463
BA83.30-P-1014-01C Bolt, radiator crossmember to front end Nm 19