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Home >> Mercedes Benz >> 2003 >> G55 >> Repair and Diagnosis >> Body & Frame >> Sun Roof/T-Top/Convertible Top >> Sliding Roof, Soft Top -- G-Class (463) >> Testing & Repair >> Remove/install rebound - AR77.20-P-1400A

Remove/install rebound - AR77.20-P-1400A

MODEL 463.220 /221 /222 /224 /225 /227 /228 /230 /231 /232 /233 /236 /237 /240 /241 /243 /244 /245 /246 /247 /248 /249 /270 /271 /320 /321 /322 /323 /324 /325 /327 /328 /330 /331 /332 /333 /336 /340 /341 /346 with CODE (D27) Power tilting/sliding roof 

Fig 1: Identifying Guide Plate, Sliding Carrier And Guide Tube
G07711365Courtesy of MERCEDES-BENZ USA
Fig 2: Identifying Guide Piece And Operating Cable
G07711366Courtesy of MERCEDES-BENZ USA
Fig 3: Adjusting Operating Cable
G07711367Courtesy of MERCEDES-BENZ USA
REMOVING Removing     
1 Remove paneling from tilting/sliding roof   AR77.20-P-0500G 
2 Remove guide plate (1) IMPORTANT Pull out of guide tube (3) toward front of vehicle.  
3 Actuate SR switch (N70s1) to open IMPORTANT Allow control cable (5) to run out of gear. If the operating cable (5) cannot be moved with the electric drive, use emergency crank, see: ↓
Remove trim from rear pillar
IMPORTANT Only on left side.
MODEL 463.220 /221 /224 /225 /227 /228 /230 /231 /232 /233 /240 /241 /320 /321 /324 /325 /327 /328 /330 /331
 
Model 463.222 /237 /243 /244 /245 /246 /247 /249 /270 /271 /322 /323 /332 /333 /336 /340 /341 /346 Model 463.236 / 248
IMPORTANT Operating emergency crank: Completely pull out emergency crank and then press in approx. 3 to 4 mm.
AR68.30-P-4505GK
4 Pull control cable (5) out toward front IMPORTANT If the operating cable (5) cannot be pulled out, see:

Disassemble gear of electric drive.
IMPORTANT If the operating cable (5) cannot be pulled out after disassembling electric drive, see:

Remove guide tube for tilting/sliding roof cable
 
Model 463.220/ 221/ 224/ 225/ 227/ 228/230/ 231/ 232/ 233/ 240/ 241/ 320/ 321/ 324/325/ 327/ 328/ 330/ 331 with code (D27) Electric tilting/sliding roof AR77.20-P-1410A
Model 463.222/ 236/ 237/ 243/ 244/ 245/246/247/ 248/ 249/ 270/ 271/ 322/ 323/ 332/ 333/336/ 340/ 341/ 346 with code (D27) Electric tilting/sliding roof AR77.20-P-1410GR 
INSTALLING Install     
5 Install guide tube (3) of operating cable (5) IMPORTANT Only if guide tube (3) was removed. Model 463.220/ 221/ 224/ 225/ 227/ 228/230/ 231/ 232/ 233/ 240/ 241/ 320/ 321/ 324/325/ 327/ 328/ 330/ 331 with code (D27) Electric tilting/sliding roof AR77.20-P-1410A
Model 463.222/ 236/ 237/ 243/ 244/ 245/246/247/ 248/ 249/ 270/ 271/ 322/ 323/ 332/ 333/336/ 340/ 341/ 346 with code (D27) Electric tilting/sliding roof AR77.20-P-1410GR 
6 Assembly gear for electric drive IMPORTANT Only if electric drive has been disassembled when removing gear.  
7 Coat end of new operating cable (5) with lubricant.   *BR00.45-Z-1004-06A 
8 Completely insert operating cable (5) into guide tube (3) IMPORTANT The guide piece (4) on the operating cable (5) should slide into the guide tube opening (3).  
INSPECT Checking     
9 Fasten spring balance at end of operating cable (5) (arrows)    
10 Pull operating cable (5) out with spring balance IMPORTANT Do not exceed a maximum force of 80 N.  
INSTALLING Install     
11 Completely insert operating cable (5) into guide tube (3)    
12 Set SR switch to "Lower roof" IMPORTANT Allow operating cable (5) to run into gear until holes in guide plate (1) and sliding carrier (2) coincide with one another.  
13 Screw guide plate (1) to sliding carrier (2).    
14 Close tilting/sliding roof    
  Adjust     
15 Perform basic adjustment for operating cable (5) on tilting/sliding roof motor (M12/1m1) and whether tilting/sliding roof closes properly   AR77.20-P-1100-05A 
REFER TO SHOP-MADE TOOLS Centering bolts for sliding roof WF58.50-P-7720-01A
IMPORTANT If the tilting/sliding roof does not close exactly after this adjustment, see:
Carry out fine adjustment of tilting/sliding roof AR77.20-P-1100-02A 
16 Carry out function check    
REMOVING Install     
17 Install paneling on rear pillar IMPORTANT Only if paneling was removed.
MODEL 463.220 /221 /224 /225 /227 /228/230 /231 /232 /233 /240 /241 /320 /321 /324/325 /327 /328 /330 /331
 
Model 463.222 /237 /243 /244 /245 /246 /247 /249 /270 /271 /322 /323 /332 /333 /336 /340 /341 /346
Model 463.236 / 248
AR68.30-P-4505GK
18 Install paneling on tilting/sliding roof   AR77.20-P-0500G 
REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1004-06A Synthetic grease, sliding roof 500 g, DB supply specification 6827.60 A 001 989 46 51