Replace longitudinal member front section - AR62.20-P-1260CW
WARNING: This page is about a different car, the 2011 Mercedes-Benz C300, 2010 Mercedes-Benz C300, 2009 Mercedes-Benz C300, and 2008 Mercedes-Benz C300. However, it is still accessible from the selected car via links, so may be relevant.
MODEL 204, 207
Shown on model 204.0
| Removing | |||
| Risk of death caused by high voltage used for electric welding. Risk of explosion caused by welding in the area of highly inflammable materials. Risk of injury caused by welding spatter and UV light while welding. Risk of poisoning caused by inhaling welding fumes. | Use insulating mats. Wear protective clothing, safety glasses and protective mask. Remove highly inflammable materials from the hazard area. Use air extractor system. | AS00.00-Z-0007-01A | |
| Risk of death caused by vehicle slipping or toppling off of the lifting platform. | Align vehicle between columns of vehicle lift and position four support plates at vehicle lift support points specified by vehicle manufacturer. | AS00.00-Z-0010-01A | |
| Risk of injury caused by scraping or cutting body parts on sharp vehicle parts | Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels. |
AS00.00-Z-0017-01A | |
| Measures for preventing damage to vehicles or components when performing electric welding work | AH00.00-N-0005-01A | ||
| General information on repairs to body | Model 204.0/2/9, 207 | AH60.00-N-0001-01A | |
| General information on repairs to body | Model 204.3 | AH60.00-P-0001-01A | |
| General information on MB materials | AH98.00-P-9409-03A | ||
| 1 | Prepare required workshop equipment and commercially available tools for repair | ||
| 2 | Remove all detachable parts in area to be repaired | ||
| 3 | Cover all detachable parts remaining in vehicle with welding protection blanket | Welding protective blanket gotis://K_60-65_23.0 |
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| 4 | Equip straightening bench with module members, cross members and straightening bracket set. | Straightening bracket set, passenger cars, cross-country vehicles (Celette) gotis://K_60-65_02.0 Straightening bracket set, passenger cars (Car Bench) gotis://K_60-65_03.0 |
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| 5 | Lift vehicle with two-post lifting platform | Two-column lift gotis://H_00.1_01.1 |
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| 6 | Set vehicle onto straightening bench | ||
| 7 | Fasten vehicle to straightening bench | ||
| 8 | Remove longitudinal member front section (1) and front end bracket (2) | AR62.20-P-1260-01CW | |
Body jig saw gotis://K_58.1_01.0. Round wire brush gotis://K_58.3_06.0 Wet and dry vacuum cleaner gotis://P_00.12_06.0 |
Figure | ||
| Zinc dust paint suitable for spot welding | *BR00.45-Z-1001-07A | ||
| 9 | Prepare longitudinal member front section (1) and front end bracket (2) for installation | AR62.20-P-1260-05CW | |
| Body jig saw gotis://K_58.1_01.0. Round wire brush gotis://K_58.3_06.0 |
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| Zinc dust paint suitable for spot welding | *BR00.45-Z-1001-07A | ||
| Install | |||
| 10 | Install longitudinal member front section (1) and front end bracket (2) | AR62.20-P-1260-07CW | |
| General information on riveting | AH60.00-P-0003-01N | ||
| Multifunction device (spot welding) gotis://K_60-65_15.0 Inert gas welder gotis://K_60-65_17.0 Hand riveting tool (for blind pop rivets) gotis://K_68-80_06.0 Vice grip pliers (standard) gotis://K_58.3_04.2 Round wire brush gotis://K_58.3_06.0 Wet and dry vacuum cleaner gotis://P_00.12_06.0 |
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| Rivet | *BR00.45-Z-1001-13A | ||
| Zinc dust paint suitable for spot welding | *BR00.45-Z-1001-07A | ||
| 11 | Unfasten vehicle from straightening bench | ||
| 12 | Lift vehicle with two-post lifting platform | Two-column lift gotis://H_00.1_01.1 |
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| 13 | Remove straightening bench. | ||
| 14 | Clean weld joints and sheet metal flanges with round wire brush | Round wire brush gotis://K_58.3_06.0 |
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| 15 | Clean area to be repaired | Wet and dry vacuum cleaner gotis://P_00.12_06.0 |
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| Risk of explosion caused by paint vapors igniting. Risk of poisoning caused by inhaling paint vapors. | No smoking! No open flames! Use respiratory protection, protective clothing, gloves, safety goggles and skin cream. Ensure that the area is well ventilated. | AS98.00-Z-0002-01A | |
| 16 | Prime area to be repaired with primer filler | http://portal.aftersales.i.daimler.com |
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| Notes on paintwork repairs | AH98.00-P-9408-02A | ||
| 17 | Carry out seam sealing after repairs | Model 204 | AR97.10-P-4000CW |
| Sealant | *BR00.45-Z-1003-01A | ||
| Seam sealant, sprayable 310 ml | *BR00.45-Z-1041-01A | ||
| Model 207 | AR97.10-P-4000EC | ||
| Sealant | *BR00.45-Z-1003-01A | ||
| Seam sealant, sprayable 310 ml | *BR00.45-Z-1041-01A | ||
| Risk of explosion caused by paint vapors igniting. Risk of poisoning caused by inhaling paint vapors. | No smoking! No open flames! Use respiratory protection, protective clothing, gloves, safety goggles and skin cream. Ensure that the area is well ventilated. | AS98.00-Z-0002-01A | |
| 18 | Paint area repaired and adjacent surfaces | ||
| Notes on paintwork repairs | AH98.00-P-9408-02A | ||
| 19 | Apply additional cavity preservation | Model 204 | AR97.20-P-1500CW |
| Model 207 | AR97.20-P-1500EC | ||
| Notes on cavity preservation | AH97.20-P-0001-01B | ||
| Cavity preservation gun gotis://K_91-97_01.0 |
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| Preservation agent | *BR00.45-Z-1003-05A | ||
| 20 | Remove welding protection blanket | ||
| 21 | Install all detachable body components in area to be repaired |
REPAIR MATERIALS
| Number | Designation | Order number |
|---|---|---|
| BR00.45-Z-1003-01A | Sealant, white, 310 ml, DB supply specification 6069.20 | A 001 989 63 20 |
| BR00.45-Z-1041-01A | Seam sealant, sprayable 310 ml | A 002 989 84 20 |
| BR00.45-Z-1003-05A | Cavity preservation, solvent-free (1 l container) | A 000 986 72 70 05 |
| BR00.45-Z-1001-07A | Zinc dust paint suitable for spot welding | A 000 986 34 42 |
| BR00.45-Z-1001-13A | Blind rivet 6.4 x14 | A 003 990 35 97 |