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Home >> Mercedes Benz >> 2003 >> CLK500 >> Repair and Diagnosis >> Accessories & Equipment >> Entertainment Systems >> Exterior Lights, Wiper/Washer, Entertainment, & Antenna -- Testing & Repair - 209 Chassis >> Testing & Repair >> Remove/install xenon bulb ignition module - AR82.10-P-4633P >> Notes

Remove/install xenon bulb ignition module - AR82.10-P-4633P: Notes

MODEL 203.0 /2 /7, 209 up to 16.5.05 with CODE (614) Bi-xenon headlamp unit 

Shown on model 203.0/203.2 with newly installed xenon headlamp ignition module 

Fig 1: Identifying Xenon Headlamp Ignition Module And Electrical Connector - Illustrated On Model 203.0/203.2 With Bi-Xenon Headlamp Unit Code 614
G04735784Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
REMOVINGINSTALLING Remove/install    
DANGER Risk of death  caused by high voltage levels present at xenon headlamps.
Risk of explosion/fire hazard  through highly flammable material in the area of damaged xenon bulbs
Risk of injury  through UV light, hot components on xenon headlamps and glass splinters when xenon bulbs burst
Risk of poisoning  through inhalation of mercury vapor and swallowing of or skin contact with toxic salts and mercury compounds
Do not come into contact with parts that are under high voltage. Persons with active electronic implants  (e.g. heart pacemakers) must never work on xenon headlamps. Switch off complete lighting system. Wear insulating safety shoes, safety glasses and protective gloves. Remove highly inflammable materials from the hazard area. Ensure that the workplace is sufficiently ventilated. AS82.10-Z-0001-01A
1 Switch off the ignition and remove the transmitter key from the EIS control unit    
2 Open engine hood Model 203 AR88.40-P-1000P
    Model 209 AR88.40-P-1000Q
3 Remove finder liner in front fender   AR88.10-P-1300P
4 Remove housing cover from front lamp unit IMPORTANTInstallation:  Ensure that housing cover is seated correctly.  
5 Remove xenon bulb ignition module Model 203.0/2 AR82.10-P-4633-01P
    Model 203.7, 209 AR82.10-P-4633-01Q 
6 Install in the reverse order