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Remove/install front door - AR72.10-P-0500G

MODEL 170 

Fig 1: Identifying Front Door Remove/Install Components
G04744070
IMPORTANT Seam sealing following repair IMPORTANT Includes seam sealing on driver's door AR97.10-P-4000G
IMPORTANT Cavity preservation following repair work IMPORTANT Includes cavity preservation on driver's door AR97.20-P-1500G
REMOVINGINSTALLING Remove/Install     
1 Remove door liner   AR72.10-P-1000G 
2 Pull door foil off of inner door panel IMPORTANTInstallation  : Replace damaged door foil  
3 Disconnect in-door speaker connector (H4/1x1) and remove in-door speaker (H4/1h1) IMPORTANTInstallation  : Replace tie straps.  
4 Remove line (7) IMPORTANTInstallation  : Replace tie straps.  
5 Disconnect electrically adjustable outside mirror (M21/1x1) and power window motor connector (X16) IMPORTANTInstallation  : Replace tie straps.  
6 Remove door catch (2) from A-pillar   AR72.10-P-2100G 
7 Unscrew bolts (5) from bottom and top hinge and slightly pull door away from A-pillar NOTES Hold door with 2n person to avoid damaging paint
IMPORTANTInstallation  : Position front door (1) on centering bolts (4) with hinges and screw on with bolts (5) and tighten.
 
    TORQUE SPECIFICATION *BA72.10-P-1001-01A 
8 Unclip protective tube (3) from front door and pull out all electrical lines as well as line (7)    
9 Remove front door and lay down on secure base NOTES Do not damage paintwork  
10 Install in the reverse order    
11 Check gap dimensions at door all the way around SPECIAL TOOL Fig 2
    IMPORTANT Dimensions ↓
Gaps dimensions at hoods, doors and covers
AR60.00-P-0700-01G
    IMPORTANT If applicable, adjust front door AR72.10-P-0550G 
Test and adjustment values, gap dimensions at hoods, doors and covers

Number Designation Model 170
BE60.00-P-1002-01A Gap dimension Front door to A-pillar Dimension "B" mm -
Front door to fender Dimension "H" mm 4.0 (± 0.5)
Front door to rear door Dimension "I" mm -
Front door to roof Dimension "C" mm -
Rear door to upper side section Dimension "D" mm -
Rear door to lower side section Dimension "J" mm -
Fender to A-pillar Dimension "Q" mm 4.0 (± 1.6)
Front door to rear fender Dimension "P" mm 4.0 (± 0.5)
Fig. see   AR60.00-P-0700-01G
TORQUE SPECIFICATION Front door

Number Designation Model 170
BA72.10-P-1001-01A Bolt to door hinge Nm 32
Fig 2: Identifying Feeler Gage (129 589 03 21 00)
G04744071