Replace complete center roof paneling - AR65.10-P-1000PA

MODEL 203.2 

Fig 1: Identifying Complete Center Roof Paneling (Model 203.2)

	Remove
	Risk of injury  from grazing or cutting body parts on sharp vehicle parts	Always wear protective gloves when working on or near sharp and untrimmed vehicle parts. Deburr repair panels.	AS00.00-Z-0017-01A
	Risk of fatal injury  from the high voltage used for arc welding. Risk of explosion  from welding in areas close to highly inflammable materials. Risk of injury  when welding from weld splatter and UV light. Welding gases are poisonous  when inhaled.	Use insulating mats. Wear protective clothing, safety glasses, and protective mask. Remove highly inflammable materials from the danger zone. Use air extractor.	AS00.00-Z-0007-01A
	General information on repairs to body	All models	AH60.00-N-0001-01A
	Measures for preventing damage to vehicles or components when performing arc welding work	All models	AH00.00-N-0005-01A
	Notes on paintwork repairs	All models	AH98.00-P-9408-02A
	General information on MB materials	All models	AH98.00-P-9409-03A
1	Remove tailgate		AR72.20-P-3500PA
2	Remove windshield		AR67.10-P-1000P
3	Remove detachable parts in area to be repaired
4	Cover all detachable body components remaining in vehicle (area to repaired)	Tarpaulin (fireproof)	*WH58.30-Z-1001-40A
5	Remove center roof paneling		AR65.10-P-1000-02P
		Spot weld cutter	Figure
		Vario Drill WS 91 spot-weld loosening tool	*WH58.30-Z-1006-01A
		Round wire brush, braided, ø 70 mm	*WH58.30-Z-1001-03A
		Abrasive disc, ø 115 mm dia., 80m/s (max. 13,250 rpm)	*WH58.30-Z-1024-04A
		Cutting disc, ø 65 mm, 80 m/s (max. 23,500 min)	*WH58.30-Z-1021-04A
		Hot air blower -3000 W	*WH58.30-Z-1004-20A
		Drill (electric/pneumatic)	*WE58.40-Z-1001-03A
		Straight grinder (electric/pneumatic)	*WE58.40-Z-1002-03A
		Angular grinder (electric/pneumatic)	*WE58.40-Z-1003-03A
		Wet/dry vacuum cleaner	*WE58.40-Z-1005-03A
6	Prepare center roof paneling		AR65.10-P-1000-03PA
		Round wire brush, braided, ø 70 mm	*WH58.30-Z-1001-03A
		Hole punch ø 7 mm	*WH58.30-Z-1002-02A
		Drill (electric/pneumatic)	*WE58.40-Z-1001-03A
		Zinc dust paint suitable for spot welding	*BR00.45-Z-1001-07A
	Install
7	Install center roof paneling		AR65.10-P-1000-04PA
		Spacer blocks	Figure
		Electrode miller	*WH58.30-Z-1003-01A
		Round wire brush, braided, ø 70 mm	*WH58.30-Z-1001-03A
		Abrasive disc, ø 115 mm dia., 80m/s (max. 13,250 rpm)	*WH58.30-Z-1024-04A
		Clamping pliers	*WH58.30-Z-1003-02A
		Inert gas welder	*WE58.40-Z-1001-02A
		Spot welder	*WE58.40-Z-1002-02A
		Drill (electric/pneumatic)	*WE58.40-Z-1001-03A
		Angular grinder (electric/pneumatic)	*WE58.40-Z-1003-03A
		Sealant	*BR00.45-Z-1003-01A
8	Clean areas repaired and prime with priming filler
9	Seam sealing following repair	Supplement standard seals with MB body sealant.	AR97.10-P-4000P
		Sealant	*BR00.45-Z-1003-01A
10	Paint repair areas and adjacent surfaces
11	Install windshield		AR67.10-P-1000P
12	Install tailgate		AR72.20-P-3500PA
13	Supplement hollow cavity preservation		AP97.20-P-0640-01A
	Notes on hollow cavity preservation	Models 124, 126, 129, 140, 170, 201, 202, 203, 208, 210, 215, 220, 463, 671	AH97.20-P-0001-01B
14	Install detachable body components in area to be repaired

Fig 2: Identifying Welding Spot Milling Cutter (201 589 00 51 00)

Fig 3: Identifying Spacer Blocks (203 589 07 23 00)

COMMERCIALLY AVAILABLE TOOLS

Number	Designation
WH58.30-Z-1003-01A	Electrode miller
WH58.30-Z-1006-01A	Vario Drill WS 91 spot weld removing tool
WH58.30-Z-1003-02A	Clamping pliers
WH58.30-Z-1001-03A	Round wire brush, braided, dia. 70 mm
WH58.30-Z-1021-04A	Cutting disk, dia. 65 mm, 80 m/s (max. 23,500 rpm)
WH58.30-Z-1024-04A	Abrasive disk, dia. 115 mm, 80 m/s (max. 13,250 rpm)
WH58.30-Z-1004-20A	Hot-air gun
WH58.30-Z-1001-40A	Tarp (fire-resistant)

WORKSHOP EQUIPMENT

WE58.40-Z-1001-02A	Inert gas welder
WE58.40-Z-1002-02A	Spot welder
WE58.40-Z-1001-03A	Drill (electric/pneumatic)
WE58.40-Z-1002-03A	Straight grinder (electric/pneumatic)
WE58.40-Z-1003-03A	Angle grinder (electric/pneumatic)
WE58.40-Z-1005-03A	Wet/dry vacuum cleaner

REPAIR MATERIALS

Number	Designation	Order number
BR00.45-Z-1003-01A	Sealant	A 001 989 63 20
BR00.45-Z-1001-07A	Zinc dust paint suitable for spot welding	A 000 986 34 42