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Home >> Mercedes Benz >> 2002 >> C240 Standard >> Repair and Diagnosis >> Collision >> General Collision Information >> Roof -- 203 Chassis >> Testing & Repair >> Install and weld in center roof paneling - AR65.10-P-1000-04PA

Install and weld in center roof paneling - AR65.10-P-1000-04PA

Fig 1: Identifying Spacer Blocks (203 589 07 23 00)
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COMMERCIALLY AVAILABLE TOOLS

Number Designation
WH58.30-Z-1003-01A Electrode miller
WH58.30-Z-1003-02A Clamping pliers
WH58.30-Z-1001-03A Round wire brush, braided, dia. 70 mm
WH58.30-Z-1024-04A Abrasive disk, dia. 115 mm, 80 m/s (max. 13,250 rpm)
WORKSHOP EQUIPMENT

WE58.40-Z-1001-02A Inert gas welder
WE58.40-Z-1002-02A Spot welder
WE58.40-Z-1001-03A Drill (electric/pneumatic)
WE58.40-Z-1003-03A Angle grinder (electric/pneumatic)
REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1003-01A Sealant A 001 989 63 20
BR00.45-Z-1001-07A Zinc dust paint suitable for spot welding A 000 986 34 42
  1. Apply MB body sealant (arrows).
    Fig 2: Identifying MB Body Sealant Applications Areas
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  2. Install, fit and fasten roof paneling.

    IMPORTANT Align with spacer blocks.

    Fig 3: Identifying Spacer Blocks
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    Fig 4: Identifying Roof Paneling - Areas A-D
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  3. Roof paneling POLARIZATION RESISTANCE SINGLE-ROW SPOT WELD (areas A - D).
  4. Roof paneling SHIELDED GAS PLUG WELD (areas I).
    Fig 5: Identifying Center Roof Paneling - Areas E-H
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  5. Center roof paneling from inside of vehicle SHIELDED GAS SEAM WELD (areas E - H).