LEMON Manuals: Even more car manuals for everyone
Home >> Mercedes Benz >> 2002 >> C240 Standard >> Repair and Diagnosis >> Body & Frame >> Windows >> Doors & Windows -- 203 Chassis >> Testing & Repair >> Remove/install crank window in front door - AR72.10-P-1900PB

Remove/install crank window in front door - AR72.10-P-1900PB

MODEL 203 with glass clamp 

Fig 1: Identifying Crank Window In Front Door Remove/Install Components - With Glass Clamp (1 Of 2)
G04737812
Fig 2: Identifying Crank Window In Front Door Remove/Install Components - With Glass Clamp (2 Of 2)
G04737813
REMOVING Remove     
DANGER Risk of injury  caused by fingers being jammed or pinched  when removing, installing or aligning hoods, doors, trunk lid/rear-end door or sliding roof. When moving components, ensure that no body parts or limbs are within the operating range of moving parts. AS00.00-Z-0011-01A
1 Remove inner sealing rail   AR72.10-P-1600P 
2 Remove speaker in front door   AR82.62-P-7845P
3 Fold door foil (1) upward and fasten. IMPORTANT Carefully remove bottom section from door foil (1) and fold upward until assembly opening is accessible.  
4 Move crank window (4) to assembly position IMPORTANT Open crank window (4) until bolts (3) in assembly opening are accessible  
5 Remove bolts (3) from crank window (4) on power window (2)    
6 Remove crank window (4) upward IMPORTANT Turn crank window (4) in window shaft.  
INSTALLING Install     
7 Insert crank window (4) into shaft    
8 Insert crank window (4) into power window    
9 Slightly tighten bolts (3)    
10 Roll up crank window (4) IMPORTANT Up to crank window stop (4), align if necessary  
11 Roll down crank window (4) IMPORTANT to assembly position.  
12 Tighten bolts (3) TORQUE SPECIFICATION Bolt, glass clamp window to power window *BA72.10-P-1014-01A 
INSTALLING Check     
13 Check butyl cord on inner door panel NOTES If necessary, install new butyl cord, insufficient sealing causes leakage  
INSTALLING Install     
14 Install door foil (1) on inner door panel and press on IMPORTANT Check door foil (1) for damage, replace if necessary  
    CAUTION Roller Figure
15 Install speaker on front door   AR82.62-P-7845P
16 Install inner sealing rail   AR72.10-P-1600P 
17 Normalize power window (2)    
REFER TO BASIC KNOWLEDGE Normalization of power windows, function   GF72.29-P-4003PP 
18 Carry out function check    
TORQUE SPECIFICATION FRONT DOOR

Number Designation Model 203
BA72.10-P-1014-01A Bolt, glass clamp window to power window Nm 8
Fig 3: Identifying Roller (168 589 05 63 00)
G04737814