Remove/install front frame crossmember - AR62.30-P-0001P

MODEL 203, 209 

Shown on model 203.0 

Fig 1: Identifying Front Frame Crossmember Remove/Install Components

	Remove/Install
1	Remove front bumper	Model 203 except model 203.076/276	AR88.20-P-2000P
		Model 203.076/276,209	AR88.20-P-2000Q
2	Remove lamp unit	Model 203	AR82.10-P-4730P
		Model 209	AR82.10-P-4730Q
3	Remove vacuum line (7) from vacuum unit (8)
4.1	Remove washer fluid hose (10) from headlamp cleaning system pump	Only with headlamp cleaning system, code 600a Close headlamp cleaning system pump and washer fluid hose (10)
5	Remove bolts (1)	Installation:  Mark installation position of crossmember (arrow) to facilitate centering during installation.
6	Unscrew bolts (2)	Center reinforcement on frame crossmember
7	Remove screws (3)	Headlamp and bumper bracket (6) on frame crossmember.
8	Unscrew nuts (4)
9	Unscrew bolts (5)	Slightly press headlamp and bumper bracket (6) to side. Installation:  Observe present imprint
10	Remove frame crossmember (9)
11.1	Prepare frame crossmember (9) for installation	Only for model 203	AR62.30-P-0001-07P
			*BA62.30-P-1004-02A
			*WE58.40-Z-1006-14A
12	Install in the reverse order

FRONT END ASSEMBLY WITH FRONT REINFORCEMENT

Number	Designation		Model 203	Model 209
BA62.30-P-1004-02A	Bolt for crash box	Nm	57	55

WORKSHOP EQUIPMENT

WE58.40-Z-1006-14A

Blind rivet nut hand tool