Remove/install rear window - AR67.20-P-2000P

MODEL 203.0

Fig 1: Identifying Rear Window Remove/Install Components - Model 203.0

MODIFICATION NOTES

23.5.06

"Disconnect/connect ground line on battery" removed

	Removing
	Notes on removing and installing rear window	Model 203.0	AH67.20-P-2000-01P
1	Prepare glue cartridge		AR67.10-P-1000-07N
		2-component repair kit for installing glued window panes	*BR00.45-Z-1015-02A
2	Open window in driver door.
3	Remove moldings from C-pillar	Only loosen paneling, seat belt remains in installation position.	AR68.30-P-4490P
4	Detach electrical connections for window heater and antennas at C-pillar	Fasten to rear window with adhesive tape.
5	Cover over rear shelf
6	Remove water deflector	Left and right.	AR88.85-P-2100P
7	Unscrew telephone antenna
8	Remove rubber channel from rear window	Begin removing in center at bottom.
9	Mask over window opening at top and side of body
10	Open trunk lid
11	Remove cover from rear fender	Left and right.
	Risk of injury caused by slipping when clamping blade in the multicutter and by glass splinters when cutting out bonded windows	Clamp blade and remove only when air supply interrupted. Wear protective gloves and safety glasses.	AS67.00-Z-0001-01A
12	Cut rear window out of with cutting blade		AR67.20-P-2000-02P
		Cutting blade	Figure
		Cutting blade	Figure
		Multicutter	*WH58.30-Z-1003-20A
13	Remove rear window from body with suction cups	Cup suction tool	*WE58.40-Z-1029-11A
	Install
14	Install rubber channel on window
15	Line up rear window in the body opening		AR67.20-P-2000-04P
		Feeler gauge	Figure
16	Prepare window for installation	When replacing window replace antenna system. Refer to ↓	AR67.10-P-1000-03P
		Remove/install antenna amplifier module	AR82.62-P-8300P
		Remove/install global positioning system (GPS) antenna	AR82.61-P-7474P
		Remove/install antenna	AR82.70-P-8951P
17	Prepare body flange for installation of window		AR67.10-P-1501-01P
		Cutting blade	Figure
18	Replace silicon semi-conductors for ground connections	Antennas otherwise are not operative.
19	Apply glue	Height of glue bead approx. 13 mm.	AR67.10-P-1000-08P
		Betagun 2K electric cartridge gun	*WH58.30-Z-1002-20A
20	Install rear window	Curing time is approx. 1 hour, measured from the time the window is installed.	AR67.20-P-2000-05P
			*BE67.20-P-1001-01E
		Cup suction tool	*WE58.40-Z-1029-11A
21	Install cover at rear fender	Left and right.
22	Close trunk lid
23	Screw on telephone antenna
24	Install water deflector	Left and right.	AR88.85-P-2100P
25	Fit together electrical connections for window heater and antennas at C-pillar
26	Install molding onto C-pillar		AR68.30-P-4490P
27	Clean rear window