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Remove/Install |
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Risk of death
cased by vehicle slipping or toppling off of the lifting platform. |
Align vehicle between the columns of the hydraulic hoist and position the four support plates below the hoist support points specified by the vehicle manufacturer. |
AS00.00-Z-0010-01A |
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Notes on self-locking nuts and bolts |
All models |
AH00.00-N-0001-01A |
| 1 |
Raise vehicle with lifting platform |
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| 2 |
Remove rear cross strut at frame floor |
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| 3 |
Lower rear exhaust system |
Detach rear bracket between center and rear muffler at rear axle and remove bracket of rear muffler at frame floor. Detach exhaust system until heat shield below propeller shaft can be removed. Refer to Removing exhaust system complete: ↓ |
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Engine 113 except 113.960 in model 220.875 |
AR49.10-P-7000AA |
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Engine 113.960 220.875 |
AR49.10-P-7000MP |
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Engine 137 in model 215.378, 220.178 |
AR49.10-P-7000L |
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Engine 137 220.878 |
AR49.10-P-7000MPL |
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Engine 275 |
AR49.10-P-7000IM |
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Engine 613
Engine 648 |
AR49.10-P-7000M |
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Engine 628 |
AR49.10-P-7000MB |
| 4 |
Remove heat shield below propeller shaft |
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| 5.1 |
Pre-tension automatic cable slack adjuster (92) |
Model 215 except 215.379, 220 except 220.179 |
AR42.20-P-0520-01A |
| 5.2 |
Relieve load on cable slack adjuster |
Model 215.379, 220.179 |
AR42.20-P-0520-03IM |
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Self-locking bolt, brake cable to rear wheel carrier |
*BA42.20-P-1002-01A |
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Snap-release tool |
*129589116300 |
| 6 |
Unhook retracting spring (94) |
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| 7 |
Detach brake cable (85) at intermediate lever (91) by unscrewing bolt (93) |
Model 215 except 215.379, 220 except 220. 179: ↓ |
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Bolt, brake cable to automatic cable slack adjuster |
*BA42.20-P-1004-01A |
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Models 215.379, 220.179:↓ |
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Bolt, brake cable to cable slack adjuster |
*BA42.20-P-1005-01A |
| 8 |
Remove left cover below instrument panel |
Model 215 |
AR68.10-P-1500N |
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Model 220 |
AR68.10-P-1500M |
| 9 |
Remove accelerator pedal |
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AR30.12-P-1321I |
| 10 |
Remove floor covering in driver footwell |
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AR68.20-P-2050M |
| 11 |
Detach brake cable (85) from parking brake pedal (75) |
Use snap-release tool (043)
Installation:
Check that rubber ring (85c) is seated correctly on the nipple. |
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Snap-release tool |
*129589116300 |
| 12.1 |
Detach lower engine compartment paneling |
Engines 112, 113, 137, 275
Loosen heat shield at transmission until brake cable (85) can be threaded through. |
AR61.20-P-1105M |
| 12.2 |
Remove bottom parts of noise encapsulation |
Engines 613, 628, 648
Loosen heat shield at transmission until brake cable (85) can be threaded through. |
AR94.30-P-5300M |
| 13 |
Unclip brake cable (85) from retaining clips (85a) in driver footwell, unclip on outside of frame floor and pull out through grommet (85b) at transmission tunnel. |
Installation:
Install new retaining clips (85a) |
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| 14 |
Detach brake cable (85) from frame floor |
Use snap-release tool (043) |
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Snap-release tool |
*129589116300 |
| 15 |
Install in the reverse order |
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| 16.1 |
Slacken automatic cable slack adjuster (92) |
Model 215 except 215.379, 220 except 220.179 |
AR42.20-P-0520-02A |
| 17 |
Check version of pedal assembly (71) |
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Parking brake pedal assembly modified |
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BT42.20-P-0510-01A |
| 18 |
Operate parking brake pedal (75) several times and check pedal travel of parking brake pedal (75) |
If the pedal travel is not within the tolerance range: ↓
Adjust parking brake |
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Model 215 except 215.379, 220 except 220.179 |
AR42.20-P-0540I |
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Model 215.379, 220.179 |
AR42.20-P-0540IM |
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Actuating force on parking brake pedal |
*BE42.20-P-1001-01C |
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Notches through which the parking brake pedal must be depressed |
*BE42.20-P-1002-01C |