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Home >> Mercedes Benz >> 2001 >> ML430 >> Repair and Diagnosis (Single Page) >> Accessories & Equipment >> Ignition Switch/Steering Lock >> Steering -- 163 Chassis >> Testing & Repair >> Checking oil pressure of power steering pump - AR46.30-P-0100GH

Checking oil pressure of power steering pump - AR46.30-P-0100GH

MODEL 129.059 /064 /068, 163.154 /157 /172 /174 /175, 170.465, 202.026 /029 /033 /086 /089 /093, 208.365 /370 /374 /465 /470, 210.061 /063 /065 /070 /074 /081 /082 /083 /261 /263 /265 /270 /274 /281 /282 /283 /663, 211.061 /065 /070 /076 /080 /082 /083 /261 /265 /270 /276 /280 /282 /283 

MODEL 202.133 /134 /193 /194 except CODE (480) Rear axle level control system 

MODEL 220.063 /065 /070 /075 /165 /170 /175 except CODE (487) Active Body Control (ABC) 

Shown on Engine 112 in Model 163 

Fig 1: Checking Oil Pressure For Power Steering Pump (1 Of 4)
G04607515
Fig 2: Checking Oil Pressure For Power Steering Pump (2 Of 4)
G04607516
Fig 3: Checking Oil Pressure For Power Steering Pump (3 Of 4)
G04607517

Shown on engine 112 in Model 163 

Fig 4: Checking Oil Pressure For Power Steering Pump (4 Of 4)
G04607518
Modification notes

18.4.06 Banjo bolt of high pressure flexible hose to power steering pump Model 211 with engines 112, 113 *BA46.30-P-1002-01M 
REMOVING Removing     
1.1 Open reservoir cap (30g) and extract oil from reservoir of power steering pump. Model 129, 163, 170, 202, 208, 211, 220 Model 210 without Adaptive damping system (ADS) with level control, code 216b.  
SPECIAL TOOL Hand pump Figure
1.2 Clamp off feed line from reservoir Model 210 with Adaptive damping system (ADS) with level control, code 216b.  
SPECIAL TOOL Clamping device Fig 6
2 Detach high pressure expansion hose (30i) on power steering pump IMPORTANT On vehicles with tandem pump the testing unit must not be connected to the pressure oil pump for adaptive damping system (ADS) with level control, code 216b.  
3 Attach connection fitting (038a) to high-pressure expansion hose (30i). IMPORTANT Special tool 210 589 09 63 00 was replaced by special tool 215 589 01 63 00. Both special tools can be used for carrying out the test.  
SPECIAL TOOL Connection fitting Fig 7
4 Attach connection fitting (038b) to power steering pump IMPORTANT Special tool 210 589 09 63 00 was replaced by special tool 215 589 01 63 00. Both special tools can be used for carrying out the test.  
SPECIAL TOOL Connection fitting Fig 7
5 Connect testing unit (039) between the connection fitting (038a) and connection fitting (038b) SPECIAL TOOL Tester Fig 8
6 Remove clamp from feed line from reservoir Model 210 with adaptive damping system (ADS) with level control, code 216b.  
7 Fill supply reservoir    
REFER TO MAINTENANCE Check and correct power steering fluid level AP46.00-P-4611BB 
DANGER Risk of accident from vehicle starting off by itself when engine running. Risk of injury from bruises and burns if you hold your hand into engine when it is started or when it is running. Secure vehicle to prevent it from moving by itself.
Wear closed and snug-fitting work clothes.
Do not grasp hot or rotating parts.
AS00.00-Z-0005-01A
8 Start engine    
9 Increase engine speed to approx. 1000 rpm    
INSPECT Checking     
10 Close throttle cock (039a) and check maximum operating pressure. NOTES Only carry out the test briefly so that the oil temperature does not rise unacceptably.  
Model 129.059/064/068, 163, 170.465, 202.026/ 029/ 086/ 089 /033 /093 /133 /134 /193 /194, 208.365 /465 /370 /374 /470, 210.06 /081 /082 /26 /281 /282 /663 /070 /074 /083 /270 /274 /283 *BE46.30-P-1001-01A 
Model 211 *BE46.30-P-1001-01C 
Model 220.063/065/070/075/165/170/175 without Active Body Control (ABC), code 487a *BE46.30-P-1001-01B 
11 Turn off engine    
12.1 Pump off fluid out of the power steering pump's fluid reservoir Model 129, 163, 170, 202, 208, 211, 220 Model 210 without Adaptive damping system (ADS) with level control, code 216b.  
SPECIAL TOOL Hand pump Figure
12.2 Clamp off feed line from reservoir Model 210 with adaptive damping system (ADS) with level control, code 216b.  
SPECIAL TOOL Clamping device Fig 6
13 Disconnect tester (039)    
INSTALLING Install     
14 Check O-ring on high-pressure expansion hose (30i) and replace if necessary    
15 Screw high-pressure expansion hose (30i) onto power steering pump IMPORTANT Model 129.059/ 064/068, 163./154/157 /172/174/175, 170, 202.026 /029 /033 /086 /089 /093, 208.365 /370 /374 /465 /470, 210.061 /063 /065 /070 /074 /081 /082 /083 /261 /263 /265 /270 /274 /281 /282 /283 /663, 202.133 /134 /193 /194 without level control: ↓  
TORQUE SPECIFICATION High-pressure expansion hose to power steering pump *BA46.30-P-1003-01A 
IMPORTANT Model 211 with engines 112, 113: ↓  
TORQUE SPECIFICATION Banjo bolt, high pressure expansion hose to power steering pump *BA46.30-P-1002-01M 
IMPORTANT Model 220.063 /065 /070 /073 /075 /165 /170/173 /175 without Active Body Control (ABC), code 487a: ↓  
TORQUE SPECIFICATION High-pressure expansion hose to power steering pump *BA46.30-P-1003-01C 
16 Remove clamp from feed line from reservoir Model 210 with adaptive damping system (ADS) with level control, code 216b.  
17 Fill power steering pump and bleed Model 129.059/064/068, 163.154/157/172 /174 /175, 170.465 /202.026 /029 /033 /086 /089 /093, 208.365 /370 /374 /465 /470, 210, 220.063 /065 /070 /075 /165 /170 /175 AR46.30-P-0010B 
Model 211.061 /065 /070 /076 /261 /265 /270 /276 /080 /082 /083 /280 /282 /283 AR46.30-P-0010P
18 Inspect power-steering pump for leaks INSPECT Carry out visual inspection.  
Power steering pump test specifications

Number Designation Model 129.059/064 Model 129.068 Model 163 Model 170.465
BE46.30-P-1001-01A Pressure in power steering pump bar 107-115 107-115 92-100 107-115
Power steering pump test specifications

Number Designation Models 202.026/ 029/086/089 Model 202.033/093 Model 202.133/ 134/193/194 Model 208.365/465
BE46.30-P-1001-01A Pressure in power steering pump bar 105-115 105-115 107-115 105-115
Power steering pump test specifications

Number Designation Model 208.370/374 /470 Model 210.06/081/ 082/26/281/282/ 663 Model 210.070/074/ 083/270/274/283
BE46.30-P-1001-01A Pressure in power steering pump bar 105-115 107-115 107-115
TORQUE SPECIFICATION Power steering pump test specifications

Number Designation Model 211
BE46.30-P-1001-01C Pressure in power steering 120-128 pump bar 120-128
Power steering pump test specifications

Number Designation Model 220.063/065/07 0/075/165/170/175 without code 487a
BE46.30-P-1001-01B Pressure in power steering pump bar 120-128
TORQUE SPECIFICATION Power steering pump

Number Designation Model 129.059/ 064/068 Models 163.128/154/157 172/174/175 Model 170
BA46.30-P-1003-01A High-pressure expansion hose to power steering pump M14x1.5 Nm - - -
M16x1.5 Nm 45 45 45
TORQUE SPECIFICATION Power steering pump

Number Designation Model 202.026/029/ 033/086/089/093 Model 202.133/134/ 193/194 without level control
BA46.30-P-1003-01A High-pressure expansion hose to power steering pump M14x1.5 Nm 30 -
M16x1.5 Nm 40 45
TORQUE SPECIFICATION Power steering pump

Number Designation Model 208.365/370 374/465/470 Models 210.061/063/ 065/070/074/ 081/082/083/ 261/263/265/ 270/274/281/ 282/283/ 663
BA46.30-P-1003-01A High-pressure expansion hose to power steering pump M14x1.5 Nm - -
M16x1.5 Nm 40 45
TORQUE SPECIFICATION Power steering pump

Number Designation Model 211 with engines 112,113
BA46.30-P-1002-01M Banjo bolt of high pressure flexible hose to power steering pump Nm 45
TORQUE SPECIFICATION Power steering pump

Number Designation Models 220.063/065/ 070/073/075/ 165/170/173/ 175 without code 487a
BA46.30-P-1003-01C High-pressure expansion hose to power steering pump M14x1.5 Nm -
M16x1.5 Nm 40
Fig 5: Identifying Hand Pump (210 589 00 71 00)
G04607519
Fig 6: Identifying Clamping Device (000 589 40 37 00)
G04607520
Fig 7: Identifying Connection Fitting (215 589 01 63 00)
G04607521
Fig 8: Identifying Tester (124 589 06 21 00)
G04607522