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Home >> Mercedes Benz >> 2001 >> ML430 >> Repair and Diagnosis (Single Page) >> Accessories & Equipment >> Horns >> Electrical System, Equipment & Instructions -- 163 Chassis >> Testing & Repair >> Remove/install fuse and relay box - AR54.15-P-1255GH

Remove/install fuse and relay box - AR54.15-P-1255GH

MODELS 163.113/128/136/154/157/172/174/175 

Fig 1: Identifying Fuse And Relay Box Components (1 Of 2)
G04607797
Fig 2: Identifying Fuse And Relay Box Components (2 Of 2)
G04607798
REMOVINGINSTALLING Remove/Install    
1 Open engine hood and raise to vertical position Models 163.136 /154 /172 up to VIN A145272, X708318 AR88.40-P-1000GH
    Models 163.136 /154 /172 as of VIN A145273, X708319, 163.113/128 /157 /174 /175 AR88.40-P-1000GI
2 Disconnect battery ground cable NOTES Insulate the cable lug of the ground line to protect against unwanted contact. AR54.10-P-0003A 
3 Remove cover for fuses (1) IMPORTANTInstallation:  Check gasket for damage  
4 Unscrew screws (3) and remove cover for control unit section (2) IMPORTANTInstallation:  Check gasket for damage  
5 Unscrew screws (4) and remove fuse and relay holder (5) upwards    
6 Mark and disconnect electrical connectors to fuse and relay holder. IMPORTANT Connectors are fitted with mis-plug protection to prevent mix-ups.  
REFER TO BASIC KNOWLEDGE Assignment and cable connections of fuse blocks   GF54.15-P-1255GH 
7 Detach electrical screwed connections to fuse and relay holder and remove fuse and relay holder    
8 Remove injection system control unit Model 163.136/154/157/172/174/175 AR54.21-P-1000GH 
    Model 163.113 AR07.08-P-7008A
    Model 163.128 AR07.08-P-7008CD
9 Remove traction systems control unit Models 163.113/136/154/172/174 up to VIN A221505 AR54.21-P-0816GH 
    Models 163.113/136/154/172 up to VIN X734087 with Electronic-Stability-Program (ESP), code 472a  
    Models 163.113/128/175 as of VIN A221506 up to 371934 AR54.21-P-0816GI 
    Models 163.154 /172 /174 as of VIN A221506  
    Models 163.113/128/154/172 as of VIN X734088 with Electronic-Stability-Program (ESP), code 472a  
10 Remove screws (6)    
11 Separate electrical coupling to blower motor module box (M2/2)    
12 Pull the wiring looms without separation point out of the engine or major assemblies compartment with cable duct out of the fuse and relay module (F1) and route the wirings looms back into the engine compartment    
13 Remove cover below instrument panel   AR68.10-P-1500GH
14 Unhook cable of hood release (13) from the operating lever and lead cable outwards through the fuse and relay module    
15 Unscrew nuts (8)    
16 Separate electrical connectors and connections in the left footwell IMPORTANT This work comprises all the lines and wiring harness which lead through the fuse and relay module and do not have any separation point within the fuse and relay module.  
17 Pull back wiring harnesses to the fuse and relay module    
18 Unhook hoses for the windshield washer system from the brackets on the fuse and relay module    
19 Remove windshield washer system reservoir    
20 Remove fuse and relay module    
21 Install in the reverse order