Remove/install power steering pump - AR46.30-P-0500P
MODEL 203.061 /064 /065 /081 /084 /261 /264 /265 /281 /284, 209.361 /365, 211.061 /065 /080 /082 /261 /265 /280 /282, 230.467 with ENGINE 112
MODEL 203.076 /276, 209.375, 211.070 /076 /083 /270 /276 /283 with ENGINE 113
MODEL 209.342 with ENGINE 271
Shown on engine 112.
MODIFICATION NOTES
| 18.4.06 | Banjo bolt of high pressure flexible hose to power steering pump | Model 211 with engines 112, 113 | *BA46.30-P-1002-01M |
| Remove/install | |||
|---|---|---|---|
| 1 | Remove poly-V belt (130) | Model 203 with engine 112 /113 except 203.065/265 Model 209.361/365/375 Model 211.061/065/070/08/261/265/270/28 |
AR13.22-P-1202PV |
| Model 211.076/276 | AR13.22-P-1202RV | ||
| Model 203.065/265 | AR13.22-P-1202SVK | ||
| Model 209 with engine 271 | AR13.22-P-1202QK | ||
| Model 230 | AR13.22-P-1202R | ||
| 2.1 | Remove air filter housing | Model 211.076/276 | AR09.10-P-1150SVK |
| 2.2 | Remove left air intake hose | Models 203, 209, 211 except 211.076/276, 230 | |
| 3 | Suction off oil from reservoir (30a) of power steering pump (30) | Figure | |
| 4 | Detach return line (30f) from reservoir (30a) of power steering pump | ||
| *BA46.30-P-1004-01D | |||
| *BA46.30-P-1003-01M | |||
| *BA46.30-P-1002-01C | |||
| Figure | |||
| 5 | Unscrew high pressure expansion hose (30i) from power steering pump (30). | ||
| *BA46.30-P-1003-01D | |||
| *BA46.30-P-1002-01M | |||
| *BA46.30-P-1003-01C | |||
| *BA46.30-P-1002-01E | |||
| 6 | Unscrew bolt on reservoir (30a) | ||
| 7 | Detach rear ground cable at power steering pump (30) | ||
| 8 | Dismount power steering pump (30) and extend to the front out of the supply reservoir-guide rail | ||
| *BA46.30-P-1001-01D | |||
| *BA46.30-P-1006-01M | |||
| *BA46.30-P-1009-01C | |||
| *BA46.30-P-1001-01E | |||
| 9 | Remove reservoir (30a), to do so pull out circlip (30c) using suitable screwdriver | ||
| 10 | Install in the reverse order | ||
| 11 | Fill power steering pump and bleed | Model 203, 209, 211 | AR46.30-P-0010P |
| Model 230 | AR46.30-P-0010B |
| Number | Designation | Model 203.061/064/065 /081/084/ 243/261/ 264/265 Model 203.281/284 without level control | Model 209.316/ 361/365/ 372/375/ 376/377/ 461/465/ 472/475/ 476/477 | |
|---|---|---|---|---|
| BA46.30-P-1001-01D | Bolt, power steering pump to control housing | Nm | 20 | 20 |
| BA46.30-P-1003-01D | Banjo bolt of high pressure flexible hose to power steering pump | Nm | 45 | 45 |
| BA46.30-P-1004-01D | Return line to power steering pump | Nm | 2 | 2 |
| Number | Designation | Model 209 with engine 271 | |
|---|---|---|---|
| BA46.30-P-1001-01E | Bolt for attachment of power steering pump | Nm | 20 |
| BA46.30-P-1002-01E | Connection fitting, high pressure expansion hose to power steering pump | Nm | 40 |
| Number | Designation | Model 211 with engines 112, 113 | ||
|---|---|---|---|---|
| BA46.30-P-1002-01M | Banjo bolt of high pressure flexible hose to power steering pump | Nm | 45 | |
| BA46.30-P-1003-01M | Return line to power steering pump | Nm | 2 | |
| BA46.30-P-1006-01M | Bolt, power steering pump mount to timing case cover | Normal thread | Nm | 20 |
| Thread - self tapping | Nm | 35 | ||
| Number | Designation | Model 230 without code 487 | Model 230 with code 487 | ||
|---|---|---|---|---|---|
| BA46.30-P-1002-01C | Return line to power steering pump | Nm | 2 | - | |
| PA46.30-P-1003-01C | High-pressure expansion hose to power steering pump | M14x1.5 | Nm | - | - |
| M16x1.5 | Nm | 40 | 40 | ||
| BA46.30-P-1009-01C | Bolt, power steering pump to timing case cover | Nm | 20 | 20 | |