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Home >> Mercedes Benz >> 2000 >> ML430 >> Repair and Diagnosis >> Restraints >> Seat Belts >> Seats, Restraint Systems -- 163 Chassis >> Testing & Repair >> Remove/install front door side airbag unit - AR91.60-P-0690GH

Remove/install front door side airbag unit - AR91.60-P-0690GH

MODELS 163.113 /128 /136 /154 /157 /172 /174 /175 with CODE (292) Side airbag at front left and right 

Shown: side airbag unit up to 08/99 

Fig 1: Identifying Front Door Side Airbag Unit Components
G04609414
REMOVINGINSTALLING Remove/install    
DANGER Risk of injury  when carrying out test or repair work on airbag or emergency tensioning retractor units Store airbag unit with expulsion area on top, do not subject to temperatures above 100 °C. Interrupt power supply when working on such units. AS91.00-Z-0001-01A 
NOTES Important instructions for performing repair, body work and welding on vehicles with airbags or belt tensioner units Models 129 as of 1.7.93, 163, 168, 170, 202 as of 1.7.93, 208, 210, 414, 638, 690.6, 901, 902, 903, 904, 905
Model 461 with engine 602.983
Model 463 up to 30.11.00
MODELS WD141, WD241, WD341, WD641, WD741, XD141, XD241, XD341, XD441, XD541, XD641, XD741, YD141, YD241, YD341, YD441, YD541, YD641, YD741
AH91.00-P-0002-01B 
NOTES Evaluation of airbags and emergency tensioning retractors on accident vehicles Model 129 as of 1.7.93, 163, 168, 170, 202 as of 1.7.93, 203, 208, 209, 210, 211.004/006/016/061/065/070, 215, 220, 230, 240, 414, 463, 638, 901, 902, 903, 904, 905
Models WD141, WD241, WD341, WD641, WD741, XD141, XD241, XD341, XD441, XD541, XD641, XD741, YD141, YD241, YD341, YD441, YD541, YD641, YD741
AH91.00-P-0006-01B 
IMPORTANT Legal regulations concerning the handling and storage of airbag and emergency tensioning retractors Models 124, 129, 140, 163, 168, 170, 202, 203, 208, 209, 210, 211.004/006/016/061/065/070, 215, 220, 230, 240, 314, 316, 318, 414, 461, 463, 638, 668, 670, 690.6, 901, 902, 903, 904, 905, 950, 952, 953, 954, 970, 972, 974, 975, 976
Models WD141, WD241, WD341, WD641, WD741, XD141, XD241, XD341, XD441, XD541, XD641, XD741, YD141, YD241, YD341, YD441, YD541, YD641, YD741
AH91.00-P-0004-01A 
REFER TO FORMS Notes on disposal of airbags and emergency tensioning retractors All models OS91.00-P-0001-01A
IMPORTANT Render emergency tensioning retractors unusable   AR91.40-P-0611A 
1 Disconnect ground cable of battery   AR54.10-P-0003A
2 Remove door lining from front door   AR72.10-P-1000GH
3 Drill out fastening rivets (1) of side airbag unit IMPORTANT As of 09/99, a side airbag unit of the new model series is installed in all models; it is secured to the inner door panel using 4 rivets,  
4.1 Unscrew bolt (2) IMPORTANT up to 08/99.  
    TORQUE SPECIFICATION *BA91.60-P-1006-01A 
5 Remove side airbag unit    
6 Disconnect connector (3) from side airbag unit    
7 Install in the reverse order    
8 Carry out diagnosis see Diagnosis Manual.  
TORQUE SPECIFICATION Airbag

Number Designation Model Series 163
BA91.60-P-1006-01A Bolt, side airbag to door frame assembly Nm 9