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Home >> Mercedes Benz >> 2000 >> ML430 >> Repair and Diagnosis >> Heating, Ventilation & A/C (HVAC) >> A/C Compressor >> Air Compressor, Belt Drives -- 163 Chassis >> Testing & Repair >> Remove, install poly V-belt - AR13.22-P-1202B

Remove, install poly V-belt - AR13.22-P-1202B

ENGINE 112.945 in MODEL 463.232 /233 /244 /209 /245 /250 

ENGINE 112 in MODEL 129, 163 

ENGINE 113 (except 113.981 /965) in MODEL 202, 208, 129, 210, 163 

ENGINE 113.962 in MODEL 463.247 /240 /241 /206 /249 /248 /254 

ENGINE 113.982 in MODEL 463.246/243 

Shown on engine 112 

Fig 1: Identifying Poly V-Belt Remove/Install Components - Shown On Engine 112
G04606176
REMOVING Remove    
1 Remove viscous fan (1) IMPORTANT Right-hand thread! AR20.40-P-5660C
2 Remove fan shroud (2). IMPORTANT Model 129, 202, 208, 210.
IMPORTANT On model 163 unscrew bolts at bottom of fan shroud.
 
    Model 463 AR20.40-P-6800V
3 Loosen and remove the poly-V-belt (3) IMPORTANT For this step, swivel stud bolt (4) at tensioning pulley (5) in anti-clockwise direction Lock the tension pulley with a pin or mandrel (diameter 5mm).  
    SPECIAL TOOL External torx set Fig 2
INSPECT Check     
4 Inspect belt pulley sections and tensioning device for damage and dirt    
5 Check poly-V-belt (3)    
REFER TO MAINTENANCE Check poly-V-belt in visible area for wear Engine 112, 113 (except 112.942 /945 /970, 113.942 /962 /965 /981 /982) AP13.22-P-1351GA
    Engine 112.945, 113.962 /982 in model 463 AP13.22-P-1352Z
    Engine 112.942/970, 113.942/965/981 in model 163 AP13.22-P-1351GH 
INSTALLING Install     
6 Fit on poly-V-belt (3), then clamp IMPORTANT Do not use belt wax or any similar products.
Proceed by the numbered sequence of the respective belt routing pattern, starting with the tension pulley: ↓
 
    Layout diagram of poly-V-belt AR13.22-P-3902-02B 
7 Install fan shroud (2) IMPORTANT Model 129, 163, 202, 208, 210.  
    Model 463 with engine 112, 113 AR20.40-P-6800V
8 Install the viscous fan (1) IMPORTANT Right-hand thread! AR20.40-P-5660C
Fig 2: Identifying External Torx Set (001 589 76 09 00)
G04606177