Remove/install charge air cooler - AR09.41-P-6817C

ENGINE 111.947 in MODEL 210.045 /245

ENGINE 602.982 in MODEL 210.017 /217

ENGINE 605.962 in MODEL 210.015 /215

ENGINE 606.962 in MODEL 210.025 /225

ENGINE 611.961 up to 30.6.99 in MODEL 210.006 /007 /206 /606

Fig 1: Identifying Charge Air Cooler Components

Modification notes

21.1.98

charge air hoses, charge air cooler with an extended slip on length

Refer to Step 3

AR09.41-P-1311H

	Remove, Install
1	Remove front bumper		AR88.20-P-2000F
2	Unscrew screws (arrows)
3	Remove charge air cooler (110/2)	Charge air hoses or pipes may come off during operation if the connection points are not clean. Engine 602.982, 605.96, 606.96; Traces of oil or slight quantities of oil in the charge air hose come from the crankcase ventilation and are permissible..
		Installation: Clean the connection points with a cleaning agent. Place the charge air cooler (110/2) in its holder on the radiator. attach the charge air hose with a spring segment - hose clips, see ↓	*BR00.45-Z-1004-04A
	charge air hoses, charge air cooler with an extended slip on length		BT09.41-P-0001-01A
		Engine 602.982, 605.96, 606.962, 611.961	*BA09.41-P-1002-01A
		Engine 111.947	*BA09.41-P-1001-01B
4	Remove air scoop (110/9)	Except Model 210.045/245
5	Install in the reverse order

Charge air pipe/charge air cooling

Number	Designation		Engine 602.982/983	Engine 605.960/962	Engine 606.961/962
BA09.41-P-1002-01A	Hose clamps of charge air pipes/hoses	Nm	4	4	4

Charge air pipe/charge air cooling

Number	Designation		Engine 611.960/961/962 612.961/962/963/967 613.960/961
BA09.41-P-1002-01A	Hose clamps of charge air pipes/hoses	Nm	3

Charge air pipe/charge air cooling

Number	Designation		Engine 111.944/947/975
BA09.41-P-1001-01B	Hose clamp of charge air pipe/charge air hose	Nm	3

Repair materials

Number	Designation	Order number
BR00.45-Z-1004-04A	Stain removal solution	A 001 986 28 71