LEMON Manuals: Even more car manuals for everyone
Home >> Mercedes Benz >> 2000 >> E430 Base >> Repair and Diagnosis >> Engine Mechanical >> Mechanical >> Air Intake, Turbo Charging - 210 Chassis >> Component Modifications >> Fit-on area at boost air hoses and at intercooler extended - BT09.41-P-0001-01A

Fit-on area at boost air hoses and at intercooler extended - BT09.41-P-0001-01A

ENGINE 602.982, 605.96, 606.96 as of 1.4.97 

IMPORTANT An improved fit-on reliability and leaktightness is provided as a phased-in measure for the charge air hoses, charge air lines, intercooler and hose clips on the engines stated above.

Only the new versions will be available as replacement parts.

If problems exist, seal only the affected charge air connection point. Slight quantities of oil in the charge air system come from the crankcase ventilation. Do not replace turbocharger. 

Fig 1: Identifying Fit-On Area At Boost Air Hoses And At Intercooler Extended
G04624261

The fit-on length has been increased from 22 mm to 30 mm.

Fig 2: Identifying Fit-On Length
G04624262

The charge air hoses have an 1.5 mm deep groove (arrow) for the hose clips.

Fig 3: Locating Charge Air Hoses
G04624263

The hose clips have a spring segment (arrow).

Dimension 50 - 70 mm part no. 006 997 26 90

Dimension 60 - 80 mm part no. 006 997 27 90

Dimension 70 - 90 mm part no. 006 997 60 90

Fig 4: Locating Hose Clips
G04624264