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Home >> Mercedes Benz >> 1997 >> E320 >> Repair and Diagnosis >> Body & Frame >> Windows >> Doors & Windows - 210 Chassis >> Testing & Repair >> Remove/install rear side door - AR72.12-P-0600F

Remove/install rear side door - AR72.12-P-0600F

MODEL 210 

Fig 1: Identifying Rear Side Door Components
G04632096Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
REMOVINGINSTALLING Remove/Install     
1 Remove/install rear seat cushion    
    Model 210.0 AR91.12-P-1700F
2 Remove edge guard cover rail from front door entrance SPECIAL TOOL Figure
3 Remove edge guard cover (1) from front door entrance SPECIAL TOOL
IMPORTANT Mounting screw is located below rear seat cushion
Figure
4 Loosen edge guard (2) from B-pillar on both sides in area of cover (3)    
5 Unclip cover (3) (4 clips) and remove IMPORTANT Do not remove clips, lift only slightly, for this purpose use screwdriver  
6 Lift floor carpeting in area of B-pillar and open cable duct    
7 Disconnect CL line and electrical connectors on front door in cable duct    
8 Unclip protective tube (6) from B-pillar    
9 Undo nuts (4) TORQUE SPECIFICATION *BA72.12-P-1001-01A 
10 Remove seal (5) and unscrew bolt for door catch from B-pillar TORQUE SPECIFICATION *BA72.12-P-1002-01A 
11 Lift rear door out of hinges, simultaneously pull CL line out of B-pillar and cable duct together with electrical lines. NOTES Hold door with aid of 2nd person  
12 Set down rear door NOTES Do not damage paintwork  
NOTES When replacing a door, carry out seam sealing and cavity preservation When replacing a door ↓
Check rubber seal for corrosion and clean if necessary
 
    Treat door frame in area of contact surface of rubber seal with MB body sealant *BR00.45-Z-1003-05A 
13 Install in the reverse order SPECIAL TOOL
IMPORTANT Check gaps all the way around after installation
 
    Model 210.0 AR60.00-P-0700-01F
    Dimensions, if necessary ↓ *BE60.00-P-1002-01A 
    Adjust rear door AR72.12-P-0650F 
Test and adjustment values, gap dimensions at hoods, doors and covers

Number Designation Model 210.0 Model 210.2
BE60.00-P-1002-01A Gap dimension Front door to A-pillar Dimension "B" mm 6.5 (± 0.5) 6.5 (± 0.5)
Front door to fender Dimension "H" mm 4.5 (± 0.5) 4.5 (± 0.5)
Front door to rear door Dimension "I" mm 5.5 (± 0.5) 5.5 (± 0.5)
Front door to roof Dimension "C" mm 6.5 (± 0.5) 6.5 (± 0.5)
Rear door to upper side section Dimension "D" mm 6.5 (± 0.5) -
Rear door to lower side section Dimension "J" mm 4.0 (± 0.5) 4.0 (± 0.5)
Fender to A-pillar Dimension "Q" mm - -
Front door to rear fender Dimension "P" mm - -
  Fig., see AR60.00-P-0700-01F AR60.00-P-0700-01FA
TORQUE SPECIFICATION Rear door

Number Designation Model 210 except 210 with code 979, Z04, Z06
BA72.12-P-1001-01A Bolts to door hinge Nm 37
BA72.12-P-1002-01A Bolt at door catch Nm 35
Fig 2: Identifying Mounting Wedge (110 589 03 59 00)
G04632097Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
Repair materials

Number Designation Order number
BR00.45-Z-1003-05A Preservation agent +A 000 986 72 70 05