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Home >> Mercedes Benz >> 1996 >> E320 >> Repair and Diagnosis >> Engine Mechanical >> Mechanical >> Crank Assembly - Testing & Repair - 210 Chassis >> Testing & Repair >> Checking, correcting setting of bracket of TDC sensor - AR03.00-P-1101HA

Checking, correcting setting of bracket of TDC sensor - AR03.00-P-1101HA

ENGINE 605, 606 in MODEL 124 

ENGINE 606.961 in MODEL 140 

ENGINE 604, 605 in MODEL 202 

ENGINE 604, 605, 606.912 /962 in MODEL 210 

ENGINE 606.964 in MODEL 463 

Fig 1: Identifying Correcting Setting Of TDC Sensor Bracket (1 Of 2)
G04631643Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
Fig 2: Identifying Correcting Setting Of TDC Sensor Bracket (2 Of 2)
G04631644Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
Fig. item, etc. Work instructions    
IMPORTANT Belt pulley of coolant pump In order to slacken the bolts, fit on the poly V-belt at the belt pulley of coolant pump and attach counter-holder  
    SPECIAL TOOL Fig 6
    TORQUE SPECIFICATION *BA20.10-P-1001-01A 
15 Bush of shaft cover, cylinder 1 If necessary, crank engine at crankshaft to remove.  
    IMPORTANTInstallation:  replace O-rings.  
16 Remove injection nozzle at cylinder 1   AR07.03-P-6830H
17 Remove glow plug at cylinder 1   AR15.20-P-4111H
18 Remove prechamber at cylinder 1   AR01.30-P-5402HA
24 Check position of bracket of TDC sensor, correct   AR03.00-P-1101-03HA 
    SPECIAL TOOL Figure
    SPECIAL TOOL Figure
    SPECIAL TOOL Figure
Bracket of TDC sensor

Number Designation Engine 604 Engine 605, 606
BE03.00-P-1001-01A Piston stroke at 20° ATDC (setting position of bracket of TDC sensor) mm 3.35 3.23
TORQUE SPECIFICATION Coolant pump, coolant thermostat

Number Designation Engine 604, 605, 606
BA20.10-P-1001-01A Belt pulley to coolant pump Nm 10
Fig 3: Identifying Dial Gauge Holder (601 589 07 21 00)
G04631645Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
Fig 4: Identifying Dial Gauge (001 589 53 21 00)
G04631646Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
Fig 5: Identifying Fixing Pin (603 589 01 21 00)
G04631647Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
Fig 6: Identifying Counter-Holder (603 589 00 40 00)
G04631648Courtesy of MERCEDES-BENZ OF NORTH AMERICA.