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Home >> Mercedes Benz >> 1996 >> E320 >> Repair and Diagnosis >> Engine Mechanical >> Mechanical >> Complete Engine - Testing & Repair - 210 Chassis - 1 Of 2 >> Testing & Repair >> Removing, installing prechamber - AR01.30-P-5402HA

Removing, installing prechamber - AR01.30-P-5402HA

ENGINE 604, 605, 606 / 

Fig 1: Identifying Prechamber Components
G04634529Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
Fig. item, etc. Work instructions    
8 Cylinder head cover remove AR01.20-P-5014HA 
9 Bushes of shaft cover remove, replace O-rings.
If necessary, rotate engine at crankshaft to remove the bushes of the shaft cover.
 
19 Glow plugs remove AR15.20-P-4111H
18 Injection nozzles remove AR07.03-P-6830H
21, 01 Threaded ring of prechamber SPECIAL TOOL unscrew with serrated wrench
IMPORTANTInstallation: 
Oil threaded ring before installing
Fig 3
    TORQUE SPECIFICATION *BA01.30-P-1001-01A 
23, 02 Prechamber SPECIAL TOOL knock out with impact extractor
IMPORTANTInstallation  : Insert prechamber (23) so that lug on collar of prechamber (arrow) is resting against recess of cylinder head.
Fig 4
IMPORTANT 23 Prechamber examine AR01.30-P-5402-05HA 
    Prechamber code number *BE01.30-P-1001-03A 
Prechamber

Number Designation Engine 604, 605.910/911/912 606.910/912 except USA ONLY Engine 604, 605.910/911/912 606 USA ONLY Engine 605.960/ 962, 606.961/ 962/964
BE01.30-P-1001-03A Prechamber code 606/2 606/03 606/04 or 606/06
TORQUE SPECIFICATION Tightening torques of cylinder head

Number Designation Engine 604, 605, 606
BA01.30-P-1001-01A Threaded ring for prechamber in cylinder head Nm 130
Fig 2: Identifying (602 589 00 33 02) Threaded Insert
G04634530Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
Fig 3: Identifying (604 589 01 09 00) Serrated Wrench
G04634531Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
Fig 4: Identifying (602 589 00 33 00) Impact Extractor
G04634532Courtesy of MERCEDES-BENZ OF NORTH AMERICA.