Remove/install transmission with torque converter - AR27.10-P-0500I

TRANSMISSION 722.6 in MODEL 215 

TRANSMISSION 722.6 in MODEL 220 (except 220.083 /084 /087 /183 /184 /187) 

Fig 1: Identifying Transmission With Torque Converter Removal/Install Components - Transmission 722.6 In Model 215 & Transmission 722.6 In Model 220 (Except 220.083 /084 /087 /183 /184 /187)

Fig 2: Identifying Active Body Control Hydraulic Line, Torque Converter And Bolts

Fig 3: Identifying Retaining Clamp And Drain Hose

	Remove/install
	Notes on self-locking nuts and bolts		AH00.00-N-0001-01A
	Before starting the work the area around the oil cooling lines (49) must be thoroughly cleaned in the area around the separation points on the transmission. Even the smallest dirt particles, introduced into the hydraulic components, can lead to malfunctions and a total failure of the transmission
1	Move selector lever to position "D".
2.1	Switch TELE AID to Service mode	With TELE AID emergency call system, code 347 or code 855 As a result the additional battery is not discharged and no emergency call signal is transmitted, see operator's manual.	AR82.95-P-0005-03AM
	Notes regarding the Tele-Aid emergency call system		AH82.95-P-0001-01AM
	Risk of explosion  caused by oxyhydrogen gas. Risk of poisoning and caustic burns  caused by swallowing battery acid. Risk of injury  with caustic burns to eyes and skin from battery electrolyte or from handling damaged lead-acid batteries	No fire, sparks, open flames or smoking. Wear acid-resistant gloves, clothing and goggles. Only pour battery acid into suitable and appropriately marked containers.	AS54.10-Z-0001-01A
3	Disconnect ground cable of battery	Insulate ground line as a protection against unintentional contact of detached ground line with ground point of battery.	AR54.10-P-0003I
	Notes on battery		AH54.10-P-0001-01A
	Risk of death  caused by vehicle slipping or toppling off of the lifting platform.	Align vehicle between columns of vehicle lift and position four support plates at vehicle lift support points specified by vehicle manufacturer.	AS00.00-Z-0010-01A
4	Raise vehicle with lifting platform
5.1	Remove lower engine compartment paneling	Vehicles with gasoline engine	AR61.20-P-1105M
5.2	Remove bottom sections of soundproofing capsule	Vehicles with diesel engines	AR94.30-P-5300M
6.1	Only detach oil filler pipe (61) from the engine	Except model 220.028/ 128/ 176	AR27.10-P-0500-04A
6.2	Remove oil filler pipe (61)	Model 220.176
		Model 220.028/ 128	AR27.10-P-7010M
7	Unscrew oil drain screw (4) from the transmission oil pan and drain transmission oil	If the transmission fluid is burnt or contains wear particles, the oil cooler lines (49) and the oil cooler must be flushed out: ↓
		Flush oil cooler and oil cooling lines Installation:  Replace sealing ring.	AR27.55-P-0001A
			*BA27.10-P-1001-03A
8.1	Remove oil drain screw (9) from torque converter (82) and drain transmission oil	Vehicles with oil drain screw (9) on torque converter (82) If the transmission oil pan contains metal shavings, drain the transmission fluid from the torque converter (82) via the drain hole through a clean cloth. If there are metal shavings in the cloth after draining the transmission fluid, the torque converter (82) must be replaced. In cases of doubt only flush the torque converter (82) with automatic transmission fluid. Metal shavings lead to transmission damage.
			*BA27.20-P-1001-01C
	Oil drain screw at torque converter no longer required	Transmission 722.6	BT27.20-P-0001-01A
9	Remove shield (62) and disconnect electrical connector (26)		AR27.10-P-0500-01A
10.1	Remove complete exhaust system	Engine 628	AR49.10-P-7000MB
10.2	Remove catalytic converters	Engine 275	AR49.10-P-5500M
10.3	Remove complete exhaust system	Engine 137	AR49.10-P-7000L
11.1	Unscrew bolts (95) from torque converter (82) on driven plate and detach cover from torque converter (82)	Model 220.074/ 174
			*BA27.20-P-1002-01C
11.2	Remove cover (81) and unscrew bolts (95) from torque converter (82) at driven plate	Except model 220.074 /174
		Model 220.028/ 128/ 176: Crank the engine at the torque converter (82).	AR01.00-P-0100M
			*BA27.20-P-1002-01C
12	Detach oil cooling lines (49)	Seal connections with plugs.
		Installation:  Replace sealing rings. TRANSMISSION 722.6 in MODEL 220	Fig 4
		Banjo bolt or union nut, oil cooler line to torque converter and transmission housing Transmission 722.6 in model 215	*BA27.55-P-1002-01A
		Banjo bolt or union nut, oil cooler line to torque converter and transmission housing	*BA27.55-P-1002-01B
13.1	Remove retaining clamps of oil cooling lines (49) from engine oil pan	Model 220.028/ 128
			*BA27.55-P-1004-01A
14	Remove securing clip and unhook shift rod (63) from range selector lever (33)		AR27.60-P-0990I
15	Remove exhaust bracket (64).
16	Support transmission using transmission lift and transmission plate
		Transmission platform, see GOTIS http://gotis.aftersales.daimlerchrysler.com
17	Remove rear engine crossmember (65) with engine mount	Model 215.373/ 375
		Except model 220.028/ 128/ 176, model 215.373/ 375	AR22.10-P-1160AB
		Model 220.028 /128 /176	AR22.10-P-1170M
18.1	Remove flexible coupling	Model 220.028 /128 /176
			*BA41.10-P-1001-01A
18.2	Disconnect front driveshaft section (66) from transmission	Except model 220.028/ 128/ 176 The flexible coupling remains on the front propeller shaft (66). Installation:  Mount front propeller shaft (66) on output flange of transmission:
		Model 215 except model 215.373 /374	AR41.10-P-0050-07N
		Models 215.373/ 374, 220	AR41.10-P-0050-07I
			*BA41.10-P-1001-01A
19.1	Loosen fitting sleeves of flexible coupling and slide back front propeller shaft (66).	If the fitted sleeves are jammed: ↓	AR41.10-P-0050-09I
		Prepare drift for loosening fitted sleeves in flexible couplings.	WF58.50-P-4110-01A
20.1	Unscrew bolts (10) on hydraulic line of Active Body Control (12)	Except model 220.028/ 074/ 128/ 174 Vehicles with Active Body Control code 487: In order to guarantee access to the bolt (11) connecting the automatic transmission to the crankcase.
21.1	Detach retaining clamp (50) of high-pressure line	Model 220.028/ 128 with Active Body Control code 487
22.1	Remove screw (51)	Model 220.028/ 128 with Active Body Control code 487
23.1	Unhook drain hoses (52) from the brackets on the transmission and set aside	Model 220.028/ 128
24	Detach transmission from crankcase and remove downwards at an angle	Secure torque converter to prevent it from falling out. Installation:  Align bolt holes in the torque converter with the holes in the driven plate.
		Bolt, automatic transmission to crankcase	*BA27.40-P-1001-01B
		Bolt, automatic transmission to engine oil pan	*BA27.40-P-1002-01B
25.1	Remove torque converter using grab handles	If necessary Installation:  Grease crankshaft journals at the torque converter lightly.	AR27.20-P-0500-01B
		Multi-purpose paste	*BR00.45-Z-1009-06A
		Installed height of torque converter	*BE27.20-P-1001-01B
			Figure
26	Install in the reverse order
27.1	Deactivate service mode in TELE AID emergency call system	With TELE AID emergency call system, code 347 or code 855	AR82.95-P-0005-03AM
28	Check oil level in transmission and correct if necessary		AR27.00-P-0101A
29	Perform basic programming		AR00.19-P-0200M
30	Read out fault memory with STAR DIAGNOSIS and erase if necessary
31.1	Perform transmission adaptation	A transmission adaptation must be carried out after replacing or repairing the transmission.
	Risk of accident  caused by vehicle starting off by itself when engine is running. Risk of injury  caused by contusions and burns during starting procedure or when working near the engine as it is running	Secure vehicle to prevent it from moving by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts.	AS00.00-Z-0005-01A
32	Perform engine test run and check transmission for leaks and that it is functioning correctly

OIL PAN, AUTOMATIC TRANSMISSION

TORQUE CONVERTER

HOUSING

TRANSMISSION OIL COOLING

TRANSMISSION OIL COOLING

PROPELLER SHAFT

Fig 4: Identifying Set Of Stop Plugs (129 589 00 91 00)

Fig 5: Identifying Grab Handle (168 589 00 62 00)