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Remove/install torque converter - AR27.20-P-0500-01B

TEST VALUES FOR TORQUE CONVERTER

Number Designation Transmission 722.620/622/625/627 Transmission 722.621
BE27.20-P-1001-01B Installed height of torque converter Distance from transmission housing mm 26 (-2) 19 (-2)
TORQUE CONVERTER TEST VALUES

Number Designation Transmission 722.600/601/602/603/604/605/608/611/614/616/619/626/629/634/637/640/642/660/661/682/683/695/699 Transmission 722.606/607/609/610/617/618/623/624/628/630/631/632/633/636/643/645/662/663/664/665/666/667/668/669/672/676/680/690/696/698
BE27.20-P-1001-01B Installed height of torque converter Distance from transmission housing mm 7 (-2) 19.5 (-2)
TORQUE CONVERTER TEST VALUES

Number Designation Transmission 722.635/639/644 Transmission 722.638 Transmission 722.649
BE27.20-P-1001-01B Installed height of torque converter Distance from transmission housing mm 21 (-2) 26 (-2) 20 (-2)
Fig 1: Identifying Grab Handle (168 589 00 62 00)
G04715376
Fig 2: Identifying Hand Pump (210 589 00 71 00)
G04715377
REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1009-06A Multi-purpose paste A 000 989 80 51 10

    Remove torque converter 

  1. Position transmission vertically.
  2. SPECIAL TOOL Fit grab handles (065) to torque converter.
  3. Remove torque converter from transmission housing.
  4. If there are metal shavings in the transmission oil pan:

    Drain transmission oil from torque converter through a clean cloth.

    IMPORTANT Remaining metal chips can cause transmission damage!

  5. If transmission oil is burnt or interspersed with abrasive particles:

    Flush oil cooler lines and oil cooler.

    Fig 3: Identifying Grab Handles Installed On Torque Converter
    G04715378

    6. Install torque converter 

  6. Grease the crankshaft journals with multi-purpose paste and insert torque converter into transmission housing.

    NOTES Do not use force, otherwise the axial stop of the torque converter will be destroyed.

    IMPORTANT Move torque converter back and forth so that the teeth on the torque converter and the transmission primary pump engage in one another.

    7. Measure installed height of torque converter in transmission housing 

  7. Measure dimension "A" between transmission housing and torque converter mounting using a depth gauge.

    NOTES Torque converter and primary pump will be damaged if torque converter is seated incorrectly in transmission housing.

    Fig 4: Inserting Torque Converter Into Transmission Housing
    G04715379
    Fig 5: Identifying Dimension Between Transmission Housing And Torque Converter Mounting
    G04715380
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