Dismantling and assembling ASD differential - AR35.41-P-0560C: Notes
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MODEL 124, 129, 140 up to 31.5.94, 201, 202 up to 31.5.94 with CODE (211a) Rear axle with automatic locking differential (ASD)
Fig 1: Exploded View Of ASD Differential - Model 124, 129, 140 Up To 31.5.94, 201, 202 Up To 31.5.94 With Code (211a)
| Dismantling | |||
| 1 | Clamp differential housing (13) | AR35.31-P-0560-01A | |
| 2 | Drive out roll pin (19) and differential pin (16) | AR35.41-P-0560-02C | |
| 3 | Remove differential bevel gears (15) with spherical washers (14) | AR35.41-P-0560-03C | |
| 4 | Remove differential side gears (17) with friction washers (22, 23, 23a, 24) | AR35.41-P-0560-04C | |
| 5 | Check all parts for reusability and replace, if necessary | ||
| Assembling | |||
| 6 | Install differential side gears (17) with friction washers (22, 23, 23a, 24) | AR35.41-P-0560-04C | |
| Universal hypoid transmission fluids (SAE 85 W-90) | BB00.40-P-0235-07A | ||
| Dynamic balancing of differential housing | Models 124, 129, 201 as of 02/90 with 185 mm dia. crown wheel | BT35.31-P-0006-01C | |
| Models 124, 129 as of 01/90 with 210 mm dia. crown wheel | BT35.31-P-0006-01B | ||
| 7 | Install differential bevel gears (15) with spherical washers (14) | AR35.41-P-0560-03C | |
| Checking | |||
| 8 | Check friction torque of ASD differential | AR35.41-P-0560-05C | |
| 9 | Drive in differential pin (16) and roll pin (19) | AR35.41-P-0560-02C | |
| 10 | Unclamp differential housing (13) |
TEST VALUES - FRICTION TORQUE OF ASD REAR AXLE CENTER ASSEMBLY
| Number | Designation | Model 124 with 185 mm dia. rear axle center assembly and CODE 211a (ASD) | Model 129 with 185 mm dia. rear axle center assembly and CODE 211a (ASD) | |
|---|---|---|---|---|
| BE35.41-P-1001-01A | Friction torque when complete differential is rotated | Nm | 80 -160 | 80 -160 |
TEST VALUES - FRICTION TORQUE OF ASD REAR AXLE CENTER ASSEMBLY
| Number | Designation | Model 201 with 185 mm dia. rear axle center assembly and CODE 211a (ASD) | Model 202 with 185 mm dia. rear axle center assembly and CODE 211a (ASD) | |
|---|---|---|---|---|
| BE35.41-P-1001-01A | Friction torque when complete differential is rotated | Nm | 80 -160 | 80 -160 |
TEST VALUES - FRICTION TORQUE OF ASD REAR AXLE CENTER ASSEMBLY
| Number | Designation | Model 124 with 210 mm dia. rear axle center assembly and CODE 211a (ASD) | Model 129 with 210 mm dia. rear axle center assembly and CODE 211a (ASD) | |
|---|---|---|---|---|
| BE35.41-P-1001-01B | Friction torque when complete differential is rotated | Nm | 80 -160 | 80 -160 |
TEST VALUES - FRICTION TORQUE OF ASD REAR AXLE CENTER ASSEMBLY
| Number | Designation | Model 140 with 210 mm dia. rear axle center assembly and CODE 211a (ASD) | |
|---|---|---|---|
| BE35.41-P-1001-01B | Friction torque when complete differential is rotated | Nm | 80 -160 |