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Home >> Mercedes Benz >> 1994 >> C220 >> Repair and Diagnosis >> External Pages >> Different car >> Section 72 (Rear Axle - 140 Chassis) >> Testing & Repair >> Dismantling and assembling ASD differential - AR35.41-P-0560C >> Removing and installing differential side gears with friction washers - AR35.41-P-0560-04C

Removing and installing differential side gears with friction washers - AR35.41-P-0560-04C

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  SPECIAL TOOL Smear friction washers with lining (22, 24) thoroughly with Universal hypoid transmission fluid: ↓
REFER TO CAPACITIES & SPECIFICATIONS Universal hypoid transmission fluids BB00.40-P-0235-07A
Fig 1: Identifying Assembly Mandrel (116 589 18 61 00)
G04685249Courtesy of MERCEDES-BENZ OF NORTH AMERICA.

Removal 

  1. First remove the right-hand differential side gear (17, viewed in the installed position) with friction washers.
    Fig 2: Identifying Right-Hand Differential Side Gear
    G04685250Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
  2. Remove the left-hand differential side gear (17, on crown wheel side) with friction washers.
    Fig 3: Identifying Left-Hand Differential Side Gear
    G04685251Courtesy of MERCEDES-BENZ OF NORTH AMERICA.

    Installation 

  3. Mount friction washers in the correct sequence on both differential side gears and smear friction washers with lining (22 and 24) thoroughly with Universal hypoid transmission fluid.

    IMPORTANT

    If new friction washers are installed, it is expedient to measure the friction washers with lining on one side (22) and install a new friction washer again which is approx. 0.1 mm thicker.

    Fig 4: Identifying Differential Side Gear And Friction Washers
    G04685252Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
  4. First install the left-hand differential side gear (17, on crown wheel side) with friction washers, then right-hand differential side gear (17) with friction washers and install assembly mandrel (046), paying attention to the lugs of the friction washers without lining (arrows).

    Shown on 210 mm dia  . crown wheel

    Fig 5: Identifying Differential Side Gear And Assembly Mandrel
    G04685253Courtesy of MERCEDES-BENZ OF NORTH AMERICA.

    IMPORTANT185 mm dia. crown wheel 

    On the differential with 185 mm dia. crown wheel a friction washer without lining (23a) with 4 lugs and 2 grooves (arrows) is always installed towards the housing side as the end friction washer.

    Fig 6: Identifying Differential Side Gear And Friction Washer
    G04685254Courtesy of MERCEDES-BENZ OF NORTH AMERICA.