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Rear hydraulic suspension pressure accumulator, removal and installation - AR32.30-P-0620A

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MODEL 140, 210 with CODE (217a) Self-levelling suspension on rear axle with ADS with CODE (480) Level control system at rear 

MODEL 202, 203.2, 208 with CODE (480) Level control system at rear 

Model Series 140 

Fig 1: Identifying Rear Hydraulic Suspension Pressure Accumulator Components (Model Series 140)
G04624754Courtesy of MERCEDES-BENZ OF NORTH AMERICA.

Model Series 202, 208 

Fig 2: Identifying Rear Hydraulic Suspension Pressure Accumulator Components (Model Series 202, 208)
G04624755Courtesy of MERCEDES-BENZ OF NORTH AMERICA.

Model Series 210.0 

Fig 3: Identifying Rear Hydraulic Suspension Pressure Accumulator Components (Model Series 210.0)
G04624756Courtesy of MERCEDES-BENZ OF NORTH AMERICA.

Model Series 210.2, 210.6 

Fig 4: Identifying Rear Hydraulic Suspension Pressure Accumulator Components (Model Series 210.2, 210.6)
G04624757Courtesy of MERCEDES-BENZ OF NORTH AMERICA.

Model 203.2 

Fig 5: Identifying Rear Hydraulic Suspension Pressure Accumulator Components (Model 203.2)
G04624758Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
REMOVINGINSTALLING Removing, installing     
DANGER Risk of injury  to skin or eyes from hydraulic fluid spraying out under pressure. Risk of poisoning  from swallowing hydraulic fluid. Render the hydraulic system pressureless before commencing work on system. Wear protective clothing and eye protection. AS00.00-Z-0013-01A
1 Drain hydraulic system IMPORTANTInstallation:  Recharge hydraulic system AR32.30-P-0630A 
NOTES General notes for working on vehicles with level control/ADS All models with Code 216b, 216c, 217a, 480 AH32.00-P-0002-01A 
2 Disconnect pressure lines (S1, P4) from spring actuator TORQUE SPECIFICATION *BA32.30-P-1001-02A 
    TORQUE SPECIFICATION *BA32.30-P-1002-02A 
    SPECIAL TOOL Figure
3 Remove the exhaust system from the brackets mounted on the floorpan and attach it to a hook to prevent it from tilting Model Series 140
IMPORTANT When removing hydraulic suspension pressure accumulator on left side
 
4 Remove paneling in trunk on left Model Series 202, 208
IMPORTANT When removing hydraulic suspension pressure accumulator on left side
 
5 Remove spare tire cover Model 210.0
IMPORTANT Remove hydraulic suspension pressure accumulator by extracting through the luggage compartment
 
6 Remove both rear wheel-housing liners    
7 Unscrew self-locking nuts (4f) and remove hydraulic suspension pressure accumulator (4) IMPORTANT Model Series 202, 208: Remove left-side hydraulic suspension pressure accumulator through the luggage compartment.  
8 Remove covers for left and right-side storage compartments Model 203.2  
9 Remove bracket for on-board tool kit NOTES Protect luggage compartment against dirt
IMPORTANT Model Series 203.2: Remove left and right-side hydraulic suspension pressure accumulators through the luggage compartment.
Mount rubber spacer (arrow) on both hydraulic suspension pressure accumulators
 
    IMPORTANT Model Series 202, 208: Install rubber spacer (arrow) on left hydraulic suspension pressure accumulator.  
10 Reverse the removal sequence to install NOTESInstallation: 
Replace self-locking nuts
 
DANGER Drilling into gas-filled assemblies and components represents a potential injury hazard (the gas itself is not flammable) Wear safety glasses and face mask. AS00.00-Z-0006-01A
11 Dispose of hydraulic suspension pressure accumulator through approved channels    
REFER TO FORMS     OS32.30-P-0620-01A 
TORQUE SPECIFICATION Rear hydraulic suspension pressure accumulator

Number Designation Model Series 140 with ride-height control/ ADS Model Series 202 with ride-height control
BA32.30-P-1001-02A High-pressure supply line, self-leveling suspension/ADS on hydraulic suspension pressure accumulator (reference figure) M10 x 1 NM 14 14
M16 x 1.5 NM 30 30
BA32.30-P-1002-02A Supply line banjo bolt, for self-leveling suspension hydraulic pressure accumulator on left side NM - 50
TORQUE SPECIFICATION Rear hydraulic suspension pressure accumulator

Number Designation Model Series 203.2 with self-leveling suspension Model Series 208 with ride-height control
BA32.30-P-1001-02A High-pressure supply line, self-leveling suspension/ADS on hydraulic suspension pressure accumulator (reference figure) M10 x 1 NM 14 14
M16 x 1.5 NM 30 30
BA32.30-P-1002-02A Supply line banjo bolt, for self-leveling suspension hydraulic pressure accumulator on left side NM 50 50
TORQUE SPECIFICATION Rear hydraulic suspension pressure accumulator

Number Designation Model 210 with level control / ADS
BA32.30-P-1001-02A High-pressure supply line, self-leveling suspension/ADS on hydraulic suspension pressure accumulator (reference figure) M10 x 1 NM 14
M16 x 1.5 NM 30
Fig 6: Identifying Box-End Wrench (116 589 00 17 00)
G04624759Courtesy of MERCEDES-BENZ OF NORTH AMERICA.