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Remove/install timing case cover - AR01.40-P-8000AO

WARNING: This page does not describe the selected car, but rather 42 other vehicles, including the 1999 Mercedes-Benz S600, 1999 Mercedes-Benz S500, 1999 Mercedes-Benz S420, 1999 Mercedes-Benz S320, and 1999 Mercedes-Benz CL600. However, it is still accessible from the selected car via links, so may be relevant.

ENGINE 120 

Fig 1: Identifying Timing Case Cover Remove/Install Components
G04676607Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
REMOVINGINSTALLING Remove/Install     
1 Remove front cover   AR01.30-P-5703AO 
2 Remove coolant pump (2)   ra20001202100x
3 Remove air cleaner and mass air flow sensor   AR09.10-P-1050F
4 Remove air pump (9)   AR14.30-P-7251F
5 Remove generator (13)    
6 Rotate crankshaft 30° toward ignition TDC at 1st cylinder    
7 Identify timing chain with camshaft sprockets. IMPORTANT Color coding  
8 Remove belt pulley / vibration damper   ra03001203420x
9 Detach/attach timing case cover (7)   AR01.40-P-8000-03AO 
    TORQUE SPECIFICATION *BA01.40-P-1001-01F 
    TORQUE SPECIFICATION *BA01.40-P-1009-01F 
    SPECIAL TOOL Figure
    IMPORTANT Check front crankshaft radial sealing ring, replace if necessary see ° *BR00.45-Z-1013-01A 
    Replace front crankshaft radial seal ra01001202140x
10 Install in the reverse order    
DANGER Risk of accident  . Accidents may result if the vehicle starts off unintentionally with the engine running. Risk of injury  . Crushing and burn injuries may result while working on engine during when it is being started or when it is in operation. Secure vehicle to prevent it from moving.
Wear closed and snug-fitting work clothes.
Do not grasp hot or rotating parts.
AS00.00-Z-0005-01A
11 Run engine and inspect for leaktightness    
CRANKCASE, TIMING CASE COVER, END COVER

Number Designation Engine 120
BA01.40-P-1001-01F Timing case cover to crankcase M6 Nm 9
M8 Nm 21
BA01.40-P-1009-01F Bolt of bracket for air pump/generator M8 Nm 25
Fig 2: Identifying Counterholder (603 589 00 40 00)
G04676608Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1013-01A Sealant A 003 989 98 20