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Removing and installing oil pan - AR01.45-P-7500HY

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ENGINE 603.971 in MODEL 140 

Fig 1: Identifying Oil Pan Remove/Install Components - Engine 603.971 In Model 140 (1 Of 2)
G04714921Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
Fig 2: Identifying Oil Pan Remove/Install Components - Engine 603.971 In Model 140 (2 Of 2)
G04714922Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
REMOVINGINSTALLING Removing, installing    
1 Disconnect ground cable at battery   AR54.10-P-0003A
2 Drain engine oil   AP18.00-P-0101AA
3 Remove fan shroud, place over fan.    
4 Unbolt speed sensor (L3) at oil pan and ground strap    
5 Unplug connector of oil level sensor (18)    
6 Unbolt dipstick guide tube with flange (20) IMPORTANTInstallation  : Replace gasket.  
7 Detach oil lines (14, 15) at connection piece to the oil hoses SPECIAL TOOL
IMPORTANT Pinch off oil lines before disconnecting
Figure
8 Unscrew nuts for torsion bar (21d) on both sides IMPORTANTInstallation:  Replace nuts *BA32.20-P-1003-02B 
9 Unbolt front left and right engine mounts (28), raise with engine hoist   AR22.10-P-1260HX
10 Fit on engine supporting frame (01) and raise engine SPECIAL TOOL Figure
11 Remove springs of front axle   AR32.20-P-0200B
12 Unscrew bolt (31d) for steering play TORQUE SPECIFICATION
IMPORTANT Take out steering shaft in straight ahead position.
IMPORTANTInstallation  : Gap between steering joint and seal must be 1.0 mm
*BA46.10-P-1001-01A 
    TORQUE SPECIFICATION *BA46.10-P-1002-01A 
    TORQUE SPECIFICATION *BA46.10-P-1003-01A 
13 Support front axle. Use car jack attachment and unscrew plastic covers above both rear attachment points SPECIAL TOOL Figure
14 Unscrew bolts of front axle attachment (22)   AR33.10-P-0100A
15 Lower front axle IMPORTANT Lower front axle only as much as the brake lines permit  
16 Unscrew hexagon bolts (19) of oil pan (45) IMPORTANT Pay attention to different lengths of hexagon bolts. *BA01.45-P-1001-01A 
17 Take oil pan (45) together with oil pan gasket (45a) off the crankcase IMPORTANT Take out oil pan in direction of travel; rotate crankshaft slightly during this step, if necessary.
IMPORTANTInstallation:  Remove residues of gasket on contact surfaces of oil pan. Replace oil pan gasket (45a).
Align oil pan to rear contact surface on transmission.
If the oil pan is not aligned to the transmission, this can result in noise and vibration problems.
 
18 Install in the reverse order    
DANGER Risk of accident  from vehicle starting off by itself when running. Risk of injury  from bruises and burns if you insert your hand into the engine when it is running or when it is started. Secure vehicle to prevent it moving off.
Wear closed and close-fitting work clothes.
Do not grasp hot or rotating parts.
AS00.00-Z-0005-01A
19 Warm up engine and inspect for leaks    
OIL PAN

Number Designation Engine 603.913/ 963
BA01.45-P-1001-01A Bolt of oil pan to crankcase M6 Nm 10
M8 Nm 25
M10 Nm -
TORSION BAR OF FRONT AXLE

Number Designation Model 140 up to 10/95 Model 140 as of 10/95
BA32.20-P-1003-02B Self-locking nut of retaining arm at front axle carrier Nm 20 20
STEERING SHAFT

Number Designation Model 140 up to vehicle ident end no. A-033 950 Model 140 as of vehicle ident end no. A-033 951 up to A-166 259
BA46.10-P-1001-01A Hexagon socket bolt of steering coupling M8 Nm 25 -
BA46.10-P-1002-01A Hexagon socket bolt of steering coupling M10 Nm - 30
BA46.10-P-1003-01A Torx bolt of steering coupling M8 Nm - -
STEERING SHAFT

Number Designation Model 140 as of vehicle ident end no. A-166 260
BA46.10-P-1001-01A Hexagon socket bolt of steering coupling M8 Nm -
BA46.10-P-1002-01A Hexagon socket bolt of steering coupling M10 Nm -
BA46.10-P-1003-01A Torx bolt of steering coupling M8 Nm 20
Fig 3: Identifying Clamp (000 589 40 37 00)
G04714923Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
Fig 4: Identifying Engine Supporting Arm (140 589 01 61 00)
G04714924Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
Fig 5: Identifying Use Assembly Attachment (140 589 00 62 00)
G04714925Courtesy of MERCEDES-BENZ OF NORTH AMERICA.