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Diagnostic Procedure

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NO COOL AIR (MANUAL A/C) (US) DIAGNOSTIC PROCEDURE

Step Inspection Action
1 VERIFY AIRFLOW CONDITION
  • Switch the ignition ON (engine off or on).
  • Set the airflow volume control dial to 1 or more.
  • Does air flow from the vent after operating the blower motor?
Yes Go to the next step.
No Go to Step 1 of the following troubleshooting.
(See INSUFFICIENT AIR (OR NO AIR) BLOWN FROM VENTS (MANUAL A/C) .)
(See AMOUNT OF AIR BLOWN FROM VENTS DOES NOT CHANGE (MANUAL A/C) (US) .)
2 INSPECT A/C COMPRESSOR OPERATION
  • Start engine.
  • Turn A/C switch on.
  • Does A/C compressor operate?
Yes Go to Step 1 of the following troubleshooting.
(See AIR FROM VENTS NOT COLD ENOUGH (MANUAL A/C) .)
No Go to the next step.
3 VERIFY DTCs FOR RELATED MODULES
Yes Go to the applicable DTC inspection.
No Go to the next step.
4 VERIFY MAGNETIC CLUTCH OPERATION
  • Access PCM PID A/C_SW using the M-MDS. (See PID/DATA MONITOR INSPECTION .)
  • Start engine.
  • Turn the PID A/C_SW to ON from OFF using the M-MDS simulation function. (See SIMULATION INSPECTION .)
  • Is the magnetic clutch engaged/disengaged according to the simulation function operation?
Yes Go to the next step.
No Go to Step 9.
5 VERIFY MEASURED VALUE OF A/C PRESSURE SENSOR
  • Access PCM PIDs AC_PRES_AFT_COMP and AC_PRES_BEF_EXP_VLV using the M-MDS. (See PID/DATA MONITOR INSPECTION .)
  • Monitor the AC_PRES_AFT_COMP and AC_PRES_BEF_EXP_VLV PIDs while turning on and off the air conditioner by switching the control panel.
  • Are PIDs normal?
Yes Go to Step 7.
No Go to the next step.
6 INSPECT REFRIGERANT PRESSURE SENSOR
Yes Inspect the following and repair or replace if necessary.

Perform the repair completion verification.
No Replace refrigerant pressure sensor, then perform the repair completion verification.
(See REFRIGERANT PRESSURE SENSOR REMOVAL/INSTALLATION (MANUAL A/C) (US) .)
7 VERIFY MEASURED VALUE OF EVAPORATOR TEMPERATURE SENSOR
  • Access dash-electrical supply unit PID EVA_TMP using the M-MDS. (See PID/DATA MONITOR INSPECTION .)
  • Turn the climate control unit A/C switch on and off while the PID EVA_TMP is displayed.
  • Is the PID normal?
Yes Perform the repair completion verification.
No Go to the next step.
8 INSPECT EVAPORATOR TEMPERATURE SENSOR
Yes Refer to the wiring diagram and verify whether or not there is a common connector between evaporator temperature sensor terminal and climate control unit terminal.
If there is a common connector:
  • Determine the malfunctioning part by inspecting the common connector and the terminal for corrosion, damage, or pin disconnection.
  • Repair or replace the malfunctioning part.

If there is no common connector:
  • Repair or replace the wiring harness.

Perform the repair completion verification.
No Replace the evaporator temperature sensor, then perform the repair completion verification.
(See EVAPORATOR TEMPERATURE SENSOR REMOVAL/INSTALLATION (MANUAL A/C) (US) .)
9 DETERMINE IF MALFUNCTION IS CAUSED BY A/C RELAY CIRCUIT MALFUNCTION OR PCM MALFUNCTION
  • Short circuit between A/C relay terminal E (A/C control signal) and ground.
  • Is there cool airflow?
Yes Repair the short circuit and go to the next step.
No Go to Step 13.
10 INSPECT A/C RELAY CONTROL CIRCUIT FOR OPEN CIRCUIT
  • Inspect the applicable circuit for open circuit. (See CIRCUIT INSPECTION .)
  • Is the circuit normal?
Yes Go to the next step.
No Repair or replace the malfunctioning location and perform the repair completion verification.
11 INSPECT A/C RELAY CONTROL CIRCUIT FOR SHORT TO GROUND
  • Inspect the applicable circuit for a short to ground. (See CIRCUIT INSPECTION .)
  • Is the circuit normal?
Yes Go to the next step.
No Repair or replace the malfunctioning location and perform the repair completion verification.
12 INSPECT MAGNETIC CLUTCH
Yes Go to the next step.
No Replace the magnetic clutch, then perform the repair completion verification.
(See MAGNETIC CLUTCH DISASSEMBLY/ASSEMBLY [SKYACTIV-G] .)
13* INSPECT MAGNETIC CLUTCH POWER SUPPLY CIRCUIT FOR SHORT TO GROUND AND OPEN CIRCUIT
  • Inspect the power supply circuit for an open circuit and short to ground. (See CIRCUIT INSPECTION .)
  • Is the circuit normal?
Yes Go to the next step.
No Repair or replace the malfunctioning location and perform the repair completion verification.
14* INSPECT A/C RELAY POWER SUPPLY CIRCUIT FOR OPEN CIRCUIT
  • Inspect the power supply circuit for an open circuit. (See CIRCUIT INSPECTION .)
  • Is the circuit normal?
Yes Go to the next step.
No Repair or replace the malfunctioning location and perform the repair completion verification.
15* INSPECT A/C RELAY POWER SUPPLY CIRCUIT FOR SHORT TO GROUND
  • Inspect the applicable circuit for a short to ground. (See CIRCUIT INSPECTION .)
  • Is the circuit normal?
Yes Go to the next step.
No Repair or replace the malfunctioning location and perform the repair completion verification.
16* INSPECT MAGNETIC CLUTCH CONTROL CIRCUIT FOR OPEN CIRCUIT
  • Inspect the applicable circuit for open circuit. (See CIRCUIT INSPECTION .)
  • Is the circuit normal?
Yes Go to the next step.
No Repair or replace the malfunctioning location and perform the repair completion verification.
17* INSPECT MAGNETIC CLUTCH CONTROL CIRCUIT FOR SHORT TO GROUND
  • Inspect the applicable circuit for a short to ground. (See CIRCUIT INSPECTION .)
  • Is the circuit normal?
Yes Replace the A/C relay and perform the repair completion verification.
(See RELAY LOCATION (US) .)
No Repair or replace the malfunctioning location and perform the repair completion verification.
Repair completion verification VERIFY THAT MALFUNCTION SYMPTOM DOES NOT RECUR AFTER REPAIR
Yes Troubleshooting completed. Explain repairs to customer.
No Refer to the controller area network (CAN) malfunction diagnosis flow to inspect for a CAN communication error.
(See CONTROLLER AREA NETWORK (CAN) MALFUNCTION DIAGNOSIS FLOW (US) .)
If the CAN communication is normal, perform the diagnosis from Step 1.
(1) If the refrigerant has completely leaked out, ambient air may penetrate the refrigerant system and the desiccant in the receiver/drier may absorb moisture in the ambient air resulting in saturation. If the refrigerant system is used under this condition, rust may generate in the A/C compressor due to the moisture, causing secondary problems such as A/C compressor lock or abnormal noise. Therefore, it will be necessary to replace the receiver/drier. (See RECEIVER/DRIER REMOVAL/INSTALLATION [SKYACTIV-G] .)