| 1 |
RECORD VEHICLE STATUS AT TIME OF DTC DETECTION TO UTILIZE WITH REPEATABILITY VERIFICATION
NOTE:
- Recording can be facilitated using the screen capture function of the PC.
- Record the snapshot data on the repair order.
|
- |
Go to the next step. |
| 2 |
VERIFY RELATED REPAIR INFORMATION AVAILABILITY
- Verify related Service Bulletins and/or on-line repair information availability.
- Is any related repair information available?
|
Yes |
Perform repair or diagnosis according to the available repair information.
- If the vehicle is not repaired, go to the next step.
|
| No |
Go to the next step. |
| 3 |
VERIFY RELATED PENDING CODE AND/OR DTC
|
Yes |
Go to the applicable PENDING CODE or DTC inspection. (See DTC P0704:00 [PCM (SKYACTIV-G 2.0, SKYACTIV-G 2.5)]
.) |
| No |
Go to the next step. |
| 4 |
INSPECT INSTALLATION OF CPP SWITCH, CLUTCH STROKE SENSOR AND STARTER INTERLOCK SWITCH
- Inspect installation of CPP switch, clutch stroke sensor and starter interlock switch.
- Are the CPP switch, clutch stroke sensor and starter interlock switch installed securely?
|
Yes |
Go to the next step. |
| No |
Retighten the malfunctioning switch and/or sensor, then go to Step 24. |
| 5 |
DETERMINE IF TEMPORARY MALFUNCTION DUE TO DTC P176E:00-RELATED PART
|
Yes |
If the PCM terminal 2BD voltage is not normal: If the CPP PID (OFF/ON) is not normal: If the CPP PID (%) is not normal:
|
| No |
Intermittent concern exists.
|
| 6 |
INSPECT STARTER INTERLOCK SWITCH CONNECTOR CONDITION
- Switch the ignition off.
- Disconnect the starter interlock switch connector.
- Inspect for poor connection (such as damaged/pulled-out pins, corrosion).
- Is there any malfunction?
|
Yes |
Repair or replace the connector and/or terminals, then go to Step 24. |
| No |
Go to the next step. |
| 7 |
INSPECT STARTER INTERLOCK SWITCH
|
Yes |
Replace the starter interlock switch, then go to Step 24. (See STARTER INTERLOCK SWITCH REMOVAL/INSTALLATION [C66M-R]
.) |
| No |
Go to the next step. |
| 8 |
INSPECT PCM CONNECTOR CONDITION
- Disconnect the PCM connector.
- Inspect for poor connection (such as damaged/pulled-out pins, corrosion).
- Is there any malfunction?
|
Yes |
Repair or replace the connector and/or terminals, then go to Step 24. |
| No |
Go to the next step. |
| 9 |
INSPECT STARTER INTERLOCK SWITCH SIGNAL CIRCUIT FOR SHORT TO GROUND
- Verify that the starter interlock switch and PCM connectors are disconnected.
- Inspect for continuity between starter interlock switch terminal A (wiring harness-side) and body ground.
- Is there continuity?
|
Yes |
Refer to the wiring diagram and verify whether or not there is a common connector between starter interlock switch terminal A and PCM terminal 2BD. If there is a common connector:
- Determine the malfunctioning part by inspecting the common connector and the terminal for corrosion, damage, or pin disconnection, and the common wiring harness for a short to ground.
- Repair or replace the malfunctioning part.
If there is no common connector:
- Repair or replace the wiring harness which has a short to ground.
Go to Step 24. |
| No |
Go to the next step. |
| 10 |
INSPECT CPP SWITCH CONNECTOR CONDITION
- Switch the ignition off.
- Disconnect the CPP switch connector.
- Inspect for poor connection (such as damaged/pulled-out pins, corrosion).
- Is there any malfunction?
|
Yes |
Repair or replace the connector and/or terminals, then go to Step 24. |
| No |
Go to the next step. |
| 11 |
INSPECT CPP SWITCH
|
Yes |
Replace the CPP switch, then go to Step 24. (See CLUTCH PEDAL POSITION SWITCH REMOVAL/INSTALLATION [C66M-R]
.) |
| No |
Go to the next step. |
| 12 |
INSPECT CPP SWITCH GROUND CIRCUIT FOR OPEN CIRCUIT
- Verify that the CPP switch connector is disconnected.
- Inspect for continuity between CPP switch terminal B (wiring harness-side) and body ground.
- Is there continuity?
|
Yes |
Go to the next step. |
| No |
Refer to the wiring diagram and verify whether or not there is a common connector between CPP switch terminal B and body ground. If there is a common connector:
- Determine the malfunctioning part by inspecting the common connector and the terminal for corrosion, damage, or pin disconnection, and the common wiring harness for an open circuit.
- Repair or replace the malfunctioning part.
If there is no common connector:
- Inspect for the following:
- Open circuit between CPP switch and body ground
- Loose or lifting ground point
- Repair or replace the malfunctioning part.
Go to Step 24. |
| 13 |
INSPECT PCM CONNECTOR CONDITION
- Disconnect the PCM connector.
- Inspect for poor connection (such as damaged/pulled-out pins, corrosion).
- Is there any malfunction?
|
Yes |
Repair or replace the connector and/or terminals, then go to Step 24. |
| No |
Go to the next step. |
| 14 |
INSPECT CPP SWITCH SIGNAL CIRCUIT FOR SHORT TO GROUND
- Verify that the CPP switch and PCM connectors are disconnected.
- Inspect for continuity between CPP switch terminal A (wiring harness-side) and body ground.
- Is there continuity?
|
Yes |
Refer to the wiring diagram and verify whether or not there is a common connector between CPP switch terminal A and PCM terminal 2J. If there is a common connector:
- Determine the malfunctioning part by inspecting the common connector and the terminal for corrosion, damage, or pin disconnection, and the common wiring harness for a short to ground.
- Repair or replace the malfunctioning part.
If there is no common connector:
- Repair or replace the wiring harness which has a short to ground.
Go to Step 24. |
| No |
Go to the next step. |
| 15 |
INSPECT CPP SWITCH SIGNAL CIRCUIT FOR SHORT TO POWER SUPPLY
- Verify that the CPP switch and PCM connectors are disconnected.
- Switch the ignition ON (engine off).
NOTE:
- Another DTC may be stored by the PCM detecting an open circuit.
- Measure the voltage at the CPP switch terminal A (wiring harness-side).
- Is the voltage 0 V?
|
Yes |
Go to the next step. |
| No |
Refer to the wiring diagram and verify whether or not there is a common connector between CPP switch terminal A and PCM terminal 2J. If there is a common connector:
- Determine the malfunctioning part by inspecting the common connector and the terminal for corrosion, damage, or pin disconnection, and the common wiring harness for a short to power supply.
- Repair or replace the malfunctioning part.
If there is no common connector:
- Repair or replace the wiring harness which has a short to power supply.
Go to Step 24. |
| 16 |
INSPECT CPP SWITCH SIGNAL CIRCUIT FOR OPEN CIRCUIT
- Verify that the CPP switch and PCM connectors are disconnected.
- Switch the ignition off.
- Inspect for continuity between CPP switch terminal A (wiring harness-side) and PCM terminal 2J (wiring harness-side).
- Is there continuity?
|
Yes |
Repeat Step 5. |
| No |
Refer to the wiring diagram and verify whether or not there is a common connector between CPP switch terminal A and PCM terminal 2J. If there is a common connector:
- Determine the malfunctioning part by inspecting the common connector and the terminal for corrosion, damage, or pin disconnection, and the common wiring harness for an open circuit.
- Repair or replace the malfunctioning part.
If there is no common connector:
- Repair or replace the wiring harness which has an open circuit.
Go to Step 24. |
| 17 |
INSPECT CLUTCH STROKE SENSOR CONNECTOR CONDITION
- Switch the ignition off.
- Disconnect the clutch stroke sensor connector.
- Inspect for poor connection (such as damaged/pulled-out pins, corrosion).
- Is there any malfunction?
|
Yes |
Repair or replace the connector and/or terminals, then go to Step 24. |
| No |
Go to the next step. |
| 18 |
INSPECT PCM CONNECTOR CONDITION
- Disconnect the PCM connector.
- Inspect for poor connection (such as damaged/pulled-out pins, corrosion).
- Is there any malfunction?
|
Yes |
Repair or replace the connector and/or terminals, then go to Step 24. |
| No |
Go to the next step. |
| 19 |
INSPECT CLUTCH STROKE SENSOR CIRCUIT FOR SHORT TO GROUND
- Verify that the clutch stroke sensor and PCM connectors are disconnected.
- Inspect for continuity between the following terminals (wiring harness-side) and body ground:
- Clutch stroke sensor terminal C
- Clutch stroke sensor terminal B
- Is there continuity?
|
Yes |
Refer to the wiring diagram and verify whether or not there is a common connector between the following terminals:
- Clutch stroke sensor terminal C-PCM terminal 2BG
- Clutch stroke sensor terminal B-PCM terminal 2M
If there is a common connector:
- Determine the malfunctioning part by inspecting the common connector and the terminal for corrosion, damage, or pin disconnection, and the common wiring harness for a short to ground.
- Repair or replace the malfunctioning part.
If there is no common connector:
- Repair or replace the wiring harness which has a short to ground.
Go to Step 24. |
| No |
Go to the next step. |
| 20 |
INSPECT CLUTCH STROKE SENSOR CIRCUIT FOR SHORT TO POWER SUPPLY
- Verify that the clutch stroke sensor and PCM connectors are disconnected.
- Switch the ignition ON (engine off).
NOTE:
- Another DTC may be stored by the PCM detecting an open circuit.
- Measure the voltage at the clutch stroke sensor terminal B (wiring harness-side).
- Is the voltage 0 V?
|
Yes |
Go to the next step. |
| No |
Refer to the wiring diagram and verify whether or not there is a common connector between clutch stroke sensor terminal B and PCM terminal 2M. If there is a common connector:
- Determine the malfunctioning part by inspecting the common connector and the terminal for corrosion, damage, or pin disconnection, and the common wiring harness for a short to power supply.
- Repair or replace the malfunctioning part.
If there is no common connector:
- Repair or replace the wiring harness which has a short to power supply.
Go to Step 24. |
| 21 |
INSPECT CLUTCH STROKE SENSOR CIRCUIT FOR SHORT TO EACH OTHER
- Verify that the clutch stroke sensor and PCM connectors are disconnected.
- Switch the ignition off.
- Inspect for continuity between clutch stroke sensor terminals C, B and A (wiring harness-side).
- Is there continuity?
|
Yes |
Refer to the wiring diagram and verify whether or not there is a common connector between the following terminals:
- Clutch stroke sensor terminal C-PCM terminal 2BG
- Clutch stroke sensor terminal B-PCM terminal 2M
- Clutch stroke sensor terminal A-PCM terminal 2AH
If there is a common connector:
- Determine the malfunctioning part by inspecting the common connector and the terminal for corrosion, damage, or pin disconnection, and the common wiring harness for a short to each other.
- Repair or replace the malfunctioning part.
If there is no common connector:
- Repair or replace the wiring harness which has a short to each other.
Go to Step 24. |
| No |
Go to the next step. |
| 22 |
INSPECT CLUTCH STROKE SENSOR CIRCUIT FOR OPEN CIRCUIT
- Verify that the clutch stroke sensor and PCM connectors are disconnected.
- Inspect for continuity between the following terminals (wiring harness-side):
- Clutch stroke sensor terminal C- PCM terminal 2BG
- Clutch stroke sensor terminal B- PCM terminal 2M
- Clutch stroke sensor terminal A-PCM terminal 2AH
- Is there continuity?
|
Yes |
Go to the next step. |
| No |
Refer to the wiring diagram and verify whether or not there is a common connector between the following terminals:
- Clutch stroke sensor terminal C-PCM terminal 2BG
- Clutch stroke sensor terminal B-PCM terminal 2M
- Clutch stroke sensor terminal A-PCM terminal 2AH
If there is a common connector:
- Determine the malfunctioning part by inspecting the common connector and the terminal for corrosion, damage, or pin disconnection, and the common wiring harness for an open circuit.
- Repair or replace the malfunctioning part.
If there is no common connector:
- Repair or replace the wiring harness which has an open circuit.
Go to Step 24. |
| 23 |
INSPECT CLUTCH STROKE SENSOR
|
Yes |
Replace the clutch master cylinder, then go to the next step. (See CLUTCH MASTER CYLINDER REMOVAL/INSTALLATION [C66M-R]
.) |
| No |
Repeat Step 5. |
| 24 |
VERIFY DTC TROUBLESHOOTING COMPLETED
|
Yes |
Repeat the inspection from Step 1. Go to the next step. |
| No |
Go to the next step. |
| 25 |
VERIFY AFTER REPAIR PROCEDURE
|
Yes |
Go to the applicable DTC inspection. (See DTC TABLE [PCM (SKYACTIV-G 2.0, SKYACTIV-G 2.5)]
.) |
| No |
DTC troubleshooting completed. |