LEMON Manuals: Even more car manuals for everyone
Home >> Mazda >> 2012 >> 6 i Touring >> Repair and Diagnosis >> External Pages >> Different car >> Section 629 (On-Board Diagnostic (Engine Control System MZI-3.7) (2 Of 5)) >> DTC P0172:00, P0175:00 [MZI-3.7] >> Diagnostic procedure

Diagnostic procedure

WARNING: This page is about a different car, the 2009 Mazda 6. However, it is still accessible from the selected car via links, so may be relevant.
STEP INSPECTION ACTION
1 VERIFY FREEZE FRAME DATA HAS BEEN RECORDED 
  • Has FREEZE FRAME DATA been recorded?
 Yes Go to the next step.
No Record FREEZE FRAME DATA on the repair order, then go to the next step.
2 VERIFY RELATED REPAIR INFORMATION AVAILABILITY 
  • Verify related Service Bulletins and/or on-line repair information availability
  • Is any related Service Bulletins available?
 Yes Perform repair or diagnosis according to the available Service Bulletins
  • If the vehicle is not repaired, go to the next step.
No Go to the next step
3 VERIFY RELATED PENDING CODE OR STORED DTCS 
  • Switch the ignition to off, then to the ON (Engine off)
  • Verify related PENDING CODE or stored DTCs
  • Are any DTCs present other than the following
    • P0172:00, P0175:00, P2196:00 or P2198:00?
 Yes Go to the appropriate DTC troubleshooting procedures.
(See DTC TABLE [MZI-3.7] )
No Go to the next step
4 VERIFY FUEL AND ENGINE OIL CONDITIONS 
NOTE:
  • An engine that consumes oil at a high rate deposits high levels of phosphorus on the catalyst and reduces the catalyst efficiency.

  • Make sure the customer has not:
    • Noticed a high vehicle oil consumption.
  • Does the vehicle exhibit any of the above condition?
 Yes Replace the engine oil. Go to the next step.
No Go to the next step
5 INSPECT ENTIRE INTAKE AIR SYSTEM FOR DEBRIS, BLOCKAGE OR OTHER DAMAGE 
  • Check the intake air system for obstructions, restrictions, and damage.
  • Check the throttle plate for obstructions or sludge
  • Check the air filter element and housing for blockage
  • Is a concern present?
 Yes Repair if necessary. Then go to Step 24
No Go to the next step
6 INSPECT FUEL PRESSURE 
WARNING:
  • Fuel line spills and leakage are dangerous. Fuel can ignite and cause serious injuries or death. Fuel can also irritate skin and eyes. To prevent this, always complete the "BEFORE REPAIR PROCEDURE".
NOTE:

  • Remove the jumper wire(s).
  • Connect the A/F sensor connector
  • Relieve the fuel pressure.
  • Connect the mechanical fuel pressure gauge
  • Pressurize the fuel system.
  • Switch the ignition to ON (Engine running)
  • Allow the fuel pressure to stabilize.
  • Switch the ignition to off
  • Switch the ignition to ON (Engine running)
  • Measure the fuel pressure
  • Is the fuel pressure within the range for the vehicle being diagnosed?
 Yes Go to Step 16.
No Go to the next step.
7 INSPECT FUEL LINE PRESSURE 
  • Switch the ignition to off.
  • Connect the mechanical fuel pressure gauge.

    (See FUEL LINE PRESSURE INSPECTION [MZI-3.7] .)

  • Connect the FP connector
  • Switch the ignition to ON (Engine off).
  • Pressurize the fuel system.
  • Cycle the key several times to charge the fuel system
  • Relieve the fuel pressure.
  • Is the fuel pressure within range?
 Yes Go to Step 8.
No Go to the next step.
8 INSPECT FUEL PUMP GROUND CIRCUIT FOR OPEN CIRCUIT IN WIRING HARNESS 
NOTE:

  • Switch the ignition to off.
  • Disconnect the FP and electronic fuel pump relay connectors.
  • Verify that continuity between FP (wiring harness-side connector) terminal D and electronic fuel pump relay (wiring harness-side connector) terminal H
  • Is there any continuity?
 Yes Go to the next step.
No Repair for an open circuit, then go to Step 24.
9 INSPECT FUEL PUMP POWER CIRCUIT FOR OPEN CIRCUIT IN WIRING AN HARNESS 
NOTE:

  • Switch the ignition to off.
  • Disconnect the FP and electronic fuel pump relay connectors.
  • Verify that continuity between FP (wiring harness-side connector) terminal B and electronic fuel pump relay (wiring harness-side connector) terminal B.
  • Is there any continuity?
 Yes Go to Step 12.
No Repair for an open circuit, then go to Step 24
10 CALCULATE PERCENTAGE OF ETHANOL IN FUEL 
NOTE:
  • Use the illustration as an example for calculating the percentage of ethanol using the following steps. If the separation level is at 14 ml, the calculation is; 14 minus 4, then multiply by 5 to equal 50 The percentage of ethanol in the fuel is 50%
G06199111Courtesy of MAZDA MOTORS CORP.

  • Switch the ignition to off
  • Take the recorded separation level from the previous step and subtract the amount of water added
  • Multiply the new value by 5. This new value is the percentage of ethanol in the fuel
  • Record the calculated percentage of ethanol in the fuel
  • Is any ethanol present in the fuel?
 Yes Go to the next step.
No Go to Step 12.
11 DETERMINE IF PERCENTAGE OF ETHANOL IN FUEL IS LESS THAN 10% 
  • Verify the recorded calculated percentage of ethanol in the fuel.
  • Is the calculated percentage of ethanol in the fuel less than 10%?
 Yes Go to the next step.
No Replace the fuel
Advice the customer of the correct fuel type required for this vehicle. Refer to the Owner's Manual Literature for additional information.
Go to Step 24.
12 INSPECT FUEL PRESSURE DECREASE 
  • Connect the mechanical fuel pressure gauge.
  • Switch the ignition to ON (Engine running)
  • Allow the fuel pressure to stabilize
  • Record the stabilized reading.
  • Switch the ignition to off
  • Monitor the fuel pressure for 1 mm
  • Does the fuel pressure remain within 34 kPa {255 mmHg, 10 0 inHg} of the recorded reading after 1 min?
 Yes Go to Step 14.
No Go to the next step.
13 INSPECT FUEL INJECTOR FOR FLOW AND LEAKAGE 
NOTE:
  • Observe the Warnings, Cautions, and Notes.

  • Inspect the fuel injectors for leakage and flow rate using the injector flow tester or other method such as inspecting the intake manifold for fuel
  • Are the test results satisfactory?
 Yes Go to the next step.
No Replace the suspect fuel injector, then go to Step 24.
14 MONITOR FUEL PRESSURE WHILE ROAD TESTING VEHICLE 
WARNING:
  • Strict observance of posted speed limits and attention to driving conditions are mandatory when performing the road test. Failure to follow these instructions may result in personal injury.
NOTE:
  • Some concerns may only be present during certain fuel level conditions, Determine the fuel level at the time of the concern Access the information from the customer information worksheet and the customer.

  • Switch the ignition to off
  • Securely route the mechanical gauge so that the gauge is viewable while road testing the vehicle
  • Start the engine and run it at idle
  • Warm up the engine to normal operating temperature.
  • Monitor the mechanical gauge.
  • From a stop, accelerate to 89 km/h (55 mph) at full throttle
  • Repeat 3 times.
  • Is the fuel pressure always greater than 240 kPa {2 45 kgf/cm2 , 34.8 psi}?
 Yes Unable to duplicate or identify the concern at this time. Go to Step 24.
No Go to the next step.
15 INSPECT FUEL SUPPLY LINE FOR RESTRICTION 
NOTE:
  • Observe the Warnings, Cautions, and Notes

  • Switch the ignition to off.
  • Disconnect the fuel supply line at the fuel rail
  • Disconnect the fuel supply line at the fuel pump
  • Verify the fuel supply line for restriction
  • Apply 21-34 kPa {0.22-0.34 kgf/cm2 , 3.1-4.9 psi} air pressure to the fuel supply line.
  • Does air flow freely through the line?
 Yes Replace the fuel filter (low-pressure side). Go to the next step.
No Repair the cause of the restriction, then go to Step 24.
16 VERIFY FUEL SYSTEM IS REPAIRED 
WARNING:
  • Strict observance of posted speed limits and attention to driving conditions are mandatory when performing the road test. Failure to follow these instructions may result in personal injury.

  • Start the engine and run it at idle.
  • Warm up the engine to normal operating temperature.
  • Monitor the mechanical gauge.
  • From a stop, accelerate to 89 km/h (55 mph) at full throttle.
  • Repeat 3 times.
  • Is the fuel pressure always greater than 240 kPa {2.45 kgf/cm2 , 34.8 psi}?
 Yes The test is complete and no concerns are present. Go to Step 24.
No Replace the fuel pump unit, then go to Step 24.
17 VERIFY FUEL SYSTEM FOR PRESSURE STABILITY-FAST DECREASE 
  • Mechanical fuel pressure gauge connected
  • Switch the ignition ON (Engine running).
  • Allow the fuel pressure to stabilize
  • Record the stabilized reading
  • Switch the ignition to off.
  • Monitor the fuel pressure for 10 s.
  • Measure the fuel line pressure after 10 s.
  • Does the fuel pressure remain within 34 kPa {0.35 kgf/cm2 , 4.9 psi} of the recorded reading after 10 s?
 Yes Go to Step 19.
No Go to the next step.
18 INSPECT FOR EXTERNAL FUEL LEAK 
  • Inspect the fuel tank, lines, and filler pipe for a fuel leak.
  • Is a concern present?
 Yes Repair for fuel leakage, then go to Step 24.
No Go to Step 21.
19 VERIFY FUEL SYSTEM FOR PRESSURE STABILITY - SLOW DECREASE 
  • Continue to monitor the fuel pressure for 1 min.
  • Does the fuel pressure remain within 34 kPa {0.35 kgf/cm2 , 4.9 psi} of the recorded reading after 1 min?
 Yes Go to the next step.
No Go to Step 13.
20 DETERMINE IF THE PERCENTAGE OF ETHANOL IN THE FUEL IS LESS THAN 10% 
  • Check the recorded (calculated) percentage of ethanol in the fuel referring to Step 10 and 11.
  • Is the calculated percentage of ethanol in the fuel less than 10%?
 Yes Go to the next step.
No Replace the fuel.
Advice the customer of the correct fuel type required for this vehicle. Refer to the Owner's Manual Literature for additional information.
Go to Step 24.
21 INSPECT FUEL INJECTOR OPERATION 
  • Perform the "Fuel Injector Operation Inspection" for the right bank (with DTC P0172:00) or the left bank (with DTC P0175:00).

    (See FUEL INJECTOR INSPECTION [MZI-3.7] .)

  • Does the fuel injector operate properly?
 Yes Go to the next step.
No Replace the suspect fuel injector. Then go to Step 24.
22 VERIFY FUNCTIONALITY OF MAF SENSOR 
NOTE:
  • MAF PID value of less than 0 6V may indicate an incorrectly installed air cleaner or a leak in the intake-air system.

  • Start the engine and run it at idle.
  • Allow the engine to stabilize at the correct operating temperature.
  • Access and monitor the MAF PID.
  • Inspect that the MAF PID at idle and P/N position is not greater than 30% of the normal MAF listed. Reference Values are not greater than 1.3 V.

    (See PCM INSPECTION [MZI-3.7] .)

  • Is the PID value within the expected range?
 Yes Unable to duplicate or identify the concern at this time. Go to Step 24.
No Go to the next step.
23 INSPECT TO ISOLATE MAF SENSOR FROM LEAN DRIVEABILITY OCCURRENCE 
NOTE:
  • Due to increasingly stringent emission/OBD requirements, a fuel system DTC on some vehicles can be generated without a noticeable driveability concern with or without the MAF sensor disconnected. Under these conditions, if the MAF PID indicates a MAF sensor concern, replace the MAF sensor.

  • Switch the ignition to off.
  • Disconnect the MAF/IAT sensor connector.
  • Start the engine and run it at idle.
  • Drive the vehicle on the road.
  • Does the lean driveability symptom (lack of power, spark knock/detonation, buck/jerk or hesitation/surge on acceleration) disappear?
 Yes Replace the MAF/IAT sensor, then go to the next step.
(See INTAKE-AIR SYSTEM REMOVAL/INSTALLATION [MZI-3.7] .)
No Go to the next step.
(The system is correctly at this time. The concern may have been caused by a loose or corroded connector.)
24 VERIFY TROUBLESHOOTING OF DTC P0172:00, P0175:00 HAS BEEN COMPLETED 
  • Verify that all disconnected connectors are reconnected
  • Switch the ignition to ON (Engine off).
  • Clear the DTC from the PCM memory using the M-MDS.
  • Start the engine and run it at idle.
  • Retrieve DTCs using the M-MDS.
  • Is the PENDING CODE for this DTC present?
 Yes Replace the PCM, then go to the next step.
(See PCM REMOVAL/INSTALLATION [MZI-3.7] .)
No Go to the next step.
25 VERIFY AFTER REPAIR PROCEDURE 
 Yes Go to the applicable DTC inspection.
(See DTC TABLE [MZI-3.7] .)
No Troubleshooting completed.
scientia non olet · About LEMON Manuals