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Fuel Pump Unit Removal/Installation: Notes

WARNING: This page is about a different variant/trim than selected.
WARNING:
  • Fuel is very flammable liquid. If fuel spills or leaks from the pressurized fuel system, it will cause serious injury or death and facility breakage. Fuel can also irritate skin and eyes. To prevent this, always complete the "Fuel Line Safety Procedure", while referring to "BEFORE SERVICE PRECAUTION".
  • Fuel is very flammable liquid. If fuel spills or leaks from the pressurized fuel system, it will cause serious injury or death and facility breakage. Fuel can also irritate skin and eyes. To prevent this, before performing the fuel pump unit removal/installation, always complete the "Fuel Leak Inspection After Fuel Pump Unit Installation".
  1. Complete the "BEFORE SERVICE PRECAUTION". (See BEFORE SERVICE PRECAUTION .)
  2. Disconnect the negative battery cable. (See BATTERY REMOVAL/INSTALLATION [MZR 2.5] .)
  3. Remove the rear seat cushion. (See REAR SEAT CUSHION REMOVAL/INSTALLATION .)
  4. Remove the service hole cover.
  5. Remove in the order indicated in the table.
    FUEL PUMP UNIT COMPONENTS REMOVAL SEQUENCE

    1 Fuel pump unit connector
    2 Fuel hose
    (See QUICK RELEASE CONNECTOR REMOVAL/INSTALLATION .)
    3 Set plate
    (See SET PLATE REMOVAL NOTE .)
    4 Fuel pump unit
    5 O-ring
  6. Install in the reverse order of removal.
  7. Complete the "AFTER SERVICE PRECAUTION". (See AFTER SERVICE PRECAUTION .)
Fig 1: Fuel Pump Unit Components Removal Sequence
G07620553Courtesy of MAZDA MOTORS CORP.