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Engine Disassembly/Assembly

WARNING: This page is about a different variant/trim than selected.
  1. Remove the joint shaft. (See JOINT SHAFT REMOVAL/INSTALLATION .)
  2. Remove the engine from the transaxle. (See AUTOMATIC TRANSAXLE REMOVAL/INSTALLATION .) (ATX) (See MANUAL TRANSAXLE REMOVAL/INSTALLATION .)
  3. Remove the generator. (See GENERATOR INSPECTION [MZR 2.5] .)
  4. Remove the exhaust system. (See EXHAUST SYSTEM REMOVAL/INSTALLATION .)
  5. Remove the EGR valve. (See EGR VALVE REMOVAL/INSTALLATION .)
  6. Remove the intake-air system. (See INTAKE-AIR SYSTEM REMOVAL/INSTALLATION .)
  7. Remove the fuel injectors. (See FUEL INJECTOR REMOVAL/INSTALLATION .)
  8. Remove the ignition coils. (See IGNITION COIL REMOVAL/INSTALLATION .)
  9. Remove the crankshaft position (CKP) sensor. (See CRANKSHAFT POSITION (CKP) SENSOR REMOVAL/INSTALLATION .)
  10. Remove the drive belt auto tensioner.
    Fig 1: Drive Belt Auto Tensioner
    G06199853Courtesy of MAZDA MOTORS CORP.
  11. Assemble in the reverse order of disassembly.
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