LEMON Manuals: Even more car manuals for everyone
Home >> Mazda >> 2005 >> B4000 SE, Automatic >> Repair and Diagnosis >> External Pages >> Different car >> Section 607 (Engine Mechanical [Service Information 2.3L]) >> Crankshaft Pulley Removal/Installation - 2.3L >> Installation

Crankshaft Pulley Removal/Installation - 2.3L: Installation

WARNING: This page is about a different car, the 2005 Mazda B2300. However, it is still accessible from the selected car via links, so may be relevant.
NOTE:
  • Do not reuse the crankshaft damper bolt or washer.
NOTE:
  • Apply clean engine oil on seal area before installing.
  1. Install the new crankshaft pulley and hand-tighten the bolt.
    Fig 1: Installing Crankshaft Pulley Bolt
    G03728111Courtesy of MAZDA MOTORS CORP.
    CAUTION:
    • Only hand-tighten the bolt or damage to the front cover can occur.
    NOTE:
    • This step will correctly align the crankshaft pulley to the crankshaft.
  2. Install a standard 6 mm (0.23 in) x 18 mm (0.7 in) bolt through the crankshaft pulley and thread it into the front cover.
    • Rotate the crankshaft pulley as necessary to align the bolt holes.
      Fig 2: Installing Bolt
      G03728112Courtesy of MAZDA MOTORS CORP.
      CAUTION:
      • Failure to hold the crankshaft pulley in place during bolt tightening can cause damage to the engine front cover.
  3. Using the special tools to hold the crankshaft pulley in place, tighten the crankshaft pulley bolt in two stages.
    • Stage 1: Tighten to 100 N.m {10.2 kgf.m, 74 lbf}.
    • Stage 2: Tighten an additional 90 degrees.
      Fig 3: Tightening Crankshaft Pulley Bolt
      G03728113Courtesy of MAZDA MOTORS CORP.
  4. Remove the special tools.
    Fig 4: Removing Special Tools
    G03728114Courtesy of MAZDA MOTORS CORP.
  5. Remove the 6 mm (0.23 in) x 18 mm (0.7 in) bolt.
    Fig 5: Removing Bolt
    G03728115Courtesy of MAZDA MOTORS CORP.
  6. Remove the special tool.
    Fig 6: Removing Special Tool (303-507)
    G03728116Courtesy of MAZDA MOTORS CORP.
  7. Remove the special tool.
    Fig 7: Removing Special Tool (303-465)
    G03728117Courtesy of MAZDA MOTORS CORP.
    NOTE:
    • Only turn the engine in the normal direction of rotation.
  8. Turn the engine two complete revolutions.
    NOTE:
    • Only turn the engine in the normal direction of rotation.
  9. Turn the engine until the No. 1 piston is at TDC.
  10. Install the special tool.
    Fig 8: Installing Special Tool
    G03728118Courtesy of MAZDA MOTORS CORP.
    CAUTION:
    • Only hand-tighten the bolt or damage to the front cover can occur.
  11. Using the 6 mm (0.23 in) x 18 mm (0.7 in) bolt, check the position of the crankshaft pulley.
    • If it is not possible to install the 6 mm (0.23 in) x 18 mm (0.7 in) bolt, correct the engine timing.
      Fig 9: Checking Position Of Crankshaft Pulley
      G03728119Courtesy of MAZDA MOTORS CORP.
  12. Using the special tool, check the position of the camshafts.
    • If it is not possible to install the special tool, correct the engine timing.
      Fig 10: Checking Position Of Camshafts
      G03728120Courtesy of MAZDA MOTORS CORP.
  13. Remove the special tool.
    Fig 11: Removing Special Tool
    G03728121Courtesy of MAZDA MOTORS CORP.
  14. Remove the 6 mm (0.23 in) x 18 mm (0.7 in) bolt.
    Fig 12: Removing Bolt
    G03728122Courtesy of MAZDA MOTORS CORP.
  15. Remove the special tool.
    Fig 13: Removing Special Tool
    G03728123Courtesy of MAZDA MOTORS CORP.
  16. Install the plug bolt.
    Fig 14: Installing Plug Bolt - With Torque Specifications
    G03728124Courtesy of MAZDA MOTORS CORP.
  17. Install the valve cover. See VALVE COVER REMOVAL/INSTALLATION - 2.3L  .
  18. Install the accessory drive belt. See DRIVE BELT REMOVAL/INSTALLATION - 2.3L  .
  19. Install the fan and shroud. See ELECTRIC COOLING FAN REMOVAL/INSTALLATION - 2.3L .
scientia non olet · About LEMON Manuals