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Home >> Mazda >> 2002 >> Tribute LX, 4WD >> Repair and Diagnosis >> External Pages >> Different car >> Section 31 (Manual A/C-Heater Systems - HVAC) >> Removal & Installation >> Magnetic Clutch Removal/Installation >> Removal Note

Removal Note

WARNING: This page is about a different car, the 2002 Mazda B4000, 2002 Mazda B3000, and 2002 Mazda B2300. However, it is still accessible from the selected car via links, so may be relevant.
  1. Remove the A/C compressor. See A/C COMPRESSOR REMOVAL/INSTALLATION (2.3L)  , A/C COMPRESSOR REMOVAL/INSTALLATION (3.0L)  or A/C COMPRESSOR REMOVAL/INSTALLATION (4.0L)  .
  2. For vehicles with leaf spring A/C clutch plate remove the A/C clutch hub retaining bolt.
    1. Hold the A/C clutch hub with the Spanner Wrench ST  49-UN01-042.
    2. Remove the bolt.
    Fig 1: Removing A/C Clutch Hub Retaining Bolt
    G02673211Courtesy of MAZDA MOTORS CORP.
  3. Remove the A/C clutch and the A/C clutch hub spacer.
    1. Thread an 8 x 1.25 mm bolt into the A/C clutch to force it from the compressor shaft.
    2. Lift the A/C clutch and the A/C clutch hub spacer from the compressor shaft.
    Fig 2: Removing A/C Clutch & Clutch Hub Spacer
    G02673212Courtesy of MAZDA MOTORS CORP.
  4. For vehicles with 3-eye A/C clutch plate, remove the A/C clutch plate retaining bolt.
    1. Hold the A/C clutch plate retaining bolt.
    2. Remove the bolt.
    Fig 3: Removing A/C Clutch Plate Retaining Bolt
    G02673213Courtesy of MAZDA MOTORS CORP.
  5. Measure and adjust the clutch air gap by removing or adding A/C clutch hub spacers.
    Fig 4: Measuring Clutch Air Gap
    G02673214Courtesy of MAZDA MOTORS CORP.
  6. Remove the A/C clutch and remove A/C clutch hub spacer.
    1. Thread an 8x1.25 mm bolt into the A/C clutch to force it from the compressor shaft.
    2. Lift the A/C clutch and the A/C clutch hub spacer from the compressor shaft.
    Fig 5: Removing A/C Clutch & Clutch Hub Spacer
    G02673215Courtesy of MAZDA MOTORS CORP.
  7. Remove the pulley snap ring.
    Fig 6: Removing Pulley Snap Ring
    G02673216Courtesy of MAZDA MOTORS CORP.
  8. Remove the A/C clutch pulley.
    Fig 7: Removing Clutch Pulley
    G02673217Courtesy of MAZDA MOTORS CORP.
    9. CAUTION: Do not use air tools. The A/C clutch field coil can be easily damaged.
    Fig 8: Removing A/C Clutch Field Coil
    G02673218Courtesy of MAZDA MOTORS CORP.
  9. Remove the A/C clutch field coil.
    1. Mark the location of the A/C clutch field coil electrical connector.
    2. Install Shaft Protector Tool for Coil Removal ST  49 UN01 047 on the nose opening of the A/C compressor.
    3. Install a 2-jaw puller on the compressor with tip of the puller forcing screw in the center pilot. Place the jaws of the puller around the back edge of the field coil. Tighten the puller forcing screw to pull coil from compressor.
    4. Remove the A/C clutch field coil.
  10. Vehicles with 3 eye A/C clutch plate, install the A/C clutch plate.
    Fig 9: Installing A/C Clutch Plate
    G02673219Courtesy of MAZDA MOTORS CORP.
  11. Install the bolt.
    1. Hold the A/C clutch plate with the special tool.
    2. Tighten the bolt.
    Fig 10: Installing Clutch Plate Bolt
    G02673220Courtesy of MAZDA MOTORS CORP.
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