Pinpoint Test A : P0805, P0806, P0809, P0900, P0901, P0902, P0903

WARNING: This page is about a different car, the 2018 Ford Focus. However, it is still accessible from the selected car via links, so may be relevant.

Refer to Transmission Controls - DPS6 for schematic and connector information.

Normal Operation and Fault Conditions

Clutch motor 1 is a 3 phase bi-directional DC motor that is controlled by the TCM. The TCM monitors the clutch motor position using three Hall-effect sensor inputs.

DTC Fault Trigger Conditions

DTC	Description	Fault Trigger Condition
TCM P0805:00	Clutch Position Sensor "A" Circuit: No Sub Type Information	Clutch motor A fault detected.
TCM P0806:00	Clutch Position Sensor "A" Circuit Range/Performance: No Sub Type Information	Clutch motor A hall effect sensor fault detected.
TCM P0809:00	Clutch Position Sensor "A" Circuit Intermittent: No Sub Type Information	Clutch motor A sequence fault detected.
TCM P0900:00	Clutch "A" Actuator Control Circuit/Open: No Sub Type Information	Open circuit detected on one of the 3 phase circuits.
TCM P0901:00	Clutch "A" Actuator Control Circuit Range/Performance: No Sub Type Information	This DTC sets along with P0900, P0902 and/or P0903. Used to turn on the wrench light.
TCM P0902:00	Clutch "A" Actuator Control Circuit Low: No Sub Type Information	Short to ground detected on one of the 3 phase circuits.
TCM P0903:00	Clutch "A" Actuator Control Circuit High: No Sub Type Information	Short to power detected on one of the 3 phase circuits.

Possible Sources

Connectors damaged or pushed-out terminals, corrosion, loose wires and missing or damaged seals
Clutch position sensor
Clutch motor
TCM
TCM ground

A1 READ AND RECORD ALL DTCS
- Using the diagnostic scan tool, retrieve all DTCs.
Are DTCs P0805, P0806, P0809, P0900, P0901, P0902 and/or P0903 present?

Yes For DTCs P0805, P0806 and/or P0809, GO to A2 For DTCs P0900, P0901, P0902 and/or P0903, GO to A18

No REFER to: Special Testing Procedures . Clutch 1.

A2 CONFIRM TCM AND CLUTCH MOTOR CONNECTORS ARE LATCHED

Ignition OFF.

PUSH, PULL, CLICK C1633 to confirm the clutch motor is connected.

VERIFY C1750A is connected and the lock lever is in the lock position.

VERIFY C1750B is connected and the lock lever is in the lock position.

Are the clutch motor and TCM connectors fully connected?

Yes

GO to A3

No	CONNECT the connectors and LOCK the lock levers on the clutch motors and the TCM. CLEAR the DTCs. Using the diagnostic scan tool, carry out the KOER self-test. If DTCs return GO to A3

A3 CHECK THE HALL-EFFECT POWER CIRCUIT FOR VOLTAGE

Ignition OFF.

Disconnect Clutch Motor 1 C1633 .

Inspect the connector for damaged or pushed-out terminals, corrosion, loose wires and missing or damaged seals.

Ignition ON.

Measure:

Positive Lead	Measurement / Action	Negative Lead
C1633 Pin 1	Courtesy of FORD MOTOR COMPANY	Ground

Is the voltage is greater than 4.5 volts?

Yes

GO to A7

GO to A4

A4 CHECK THE HALL-EFFECT POWER CIRCUIT FOR AN OPEN

Ignition OFF.

Disconnect TCM C1750B .

Inspect the connector for damaged or pushed-out terminals, corrosion, loose wires and missing or damaged seals.

Measure:

Positive Lead	Measurement / Action	Negative Lead
C1633-1	Courtesy of FORD MOTOR COMPANY	C1750B-58

Is the resistance less than 3 ohms?

Yes

GO to A5

No	REPAIR the circuit.

A5 CHECK THE HALL-EFFECT POWER CIRCUIT FOR A SHORT TO GROUND

Measure:

Positive Lead	Measurement / Action	Negative Lead
C1633-1	Courtesy of FORD MOTOR COMPANY	Ground

Is the resistance greater than 10, 000 ohms?

Yes

GO to A6

No	REPAIR the circuit.

A6 CHECK THE HALL-EFFECT GROUND CIRCUIT

Carry out GO to PINPOINT TEST N

Does PPT N indicate a failed component?

Yes	INSTALL new components as necessary.

No	INSTALL a new TCM . REFER to: Transmission Control Module (TCM) . PROGRAM the TCM with the latest calibration, REFER to: Transmission Control Module (TCM) Adaptive Learning .

A7 CHECK THE HALL-EFFECT GROUND CIRCUIT

Ignition ON.

Measure:

Positive Lead	Measurement / Action	Negative Lead
C1633-1	Courtesy of FORD MOTOR COMPANY	C1633-5

Is the voltage greater than 4.5 volts?

Yes

GO to A11

GO to A8

A8 CHECK THE HALL-EFFECT GROUND CIRCUIT FOR AN OPEN

Ignition OFF.

Disconnect TCM C1750B

Inspect the connector for damaged or pushed-out terminals, corrosion, loose wires and missing or damaged seals.

Measure:

Positive Lead	Measurement / Action	Negative Lead
C1633-5	Courtesy of FORD MOTOR COMPANY	C1750B-57

Is any voltage present?

Yes

GO to A9

No	REPAIR the circuit.

A9 CHECK THE HALL-EFFECT GROUND CIRCUIT FOR A SHORT TO POWER

Connect TCM C1750B

Ignition ON.

Measure:

Positive Lead	Measurement / Action	Negative Lead
C1633-5	Courtesy of FORD MOTOR COMPANY	Ground

Is any voltage present?

Yes	REPAIR the circuit.

GO to A10

A10 TEST FOR FAILED MECHANICAL COMPONENTS

Carry out GO to PINPOINT TEST N

Does PPT N indicate a failed component?

Yes	INSTALL new components as necessary.

No	INSTALL a new TCM . REFER to: Transmission Control Module (TCM) . PROGRAM the TCM with the latest calibration, REFER to: Transmission Control Module (TCM) Adaptive Learning .

A11 CHECK THE HALL-EFFECT SIGNAL CIRCUIT VOLTAGES

Ignition ON.

Measure:

Positive Lead	Measurement / Action	Negative Lead
C1633-2	Courtesy of FORD MOTOR COMPANY	Ground
C1633-3	Courtesy of FORD MOTOR COMPANY	Ground
C1633-4	Courtesy of FORD MOTOR COMPANY	Ground

Are the voltages greater than 2.4 volts?

Yes

GO to A15

GO to A12

A12 CHECK THE HALL-EFFECT SIGNAL CIRCUITS FOR A SHORT TO POWER

Ignition OFF.

Disconnect TCM C1750B .

Inspect the connector for damaged or pushed-out terminals, corrosion, loose wires and missing or damaged seals.

Measure:

Positive Lead	Measurement / Action	Negative Lead
C1633-2	Courtesy of FORD MOTOR COMPANY	C1750B-19
C1633-3	Courtesy of FORD MOTOR COMPANY	C1750B-45
C1633-4	Courtesy of FORD MOTOR COMPANY	C1750B-32

Are the resistances less than 3 ohms?

Yes

GO to A15

No	REPAIR the circuit.

A13 CHECK THE HALL-EFFECT SIGNAL CIRCUITS FOR A SHORT TO GROUND

Measure:

Positive Lead	Measurement / Action	Negative Lead
C1633-2	Courtesy of FORD MOTOR COMPANY	Ground
C1633-3	Courtesy of FORD MOTOR COMPANY	Ground
C1633-4	Courtesy of FORD MOTOR COMPANY	Ground

Are the resistances greater than 10,000 ohms?

Yes

GO to A14

No	REPAIR the circuit.

A14 TEST FOR FAILED MECHANICAL COMPONENTS

Carry out GO to PINPOINT TEST N

Does PPT N indicate a failed component?

Yes	INSTALL new components as necessary.

No	INSTALL a new TCM . REFER to Transmission Control Module (TCM) . PROGRAM the TCM with the latest calibration, REFER to Transmission Control Module (TCM) Adaptive Learning .

A15 CHECK THE HALL-EFFECT SIGNAL CIRCUITS FOR A SHORT TO POWER

Ignition OFF.

Disconnect TCM C1750B

Inspect the connector for damaged or pushed-out terminals, corrosion, loose wires and missing or damaged seals.

Ignition ON.

Measure:

Positive Lead	Measurement / Action	Negative Lead
C1633-2	Courtesy of FORD MOTOR COMPANY	Ground
C1633-2	Courtesy of FORD MOTOR COMPANY	Ground
C1633-4	Courtesy of FORD MOTOR COMPANY	Ground

Are any of the voltage greater than 4.2 volts?

Yes	REPAIR the circuit.

No	SWAP clutch motor 1 with clutch motor 2 and GO to A16

A16 RUN COMPONENT TEST

Run the Component Test, REFER to: Special Testing Procedures . Clutch 1.

Are DTCs P0805, P0806, and/or P0809 still present?

Yes

GO to A17

If DTCs P090A, P090B, P090C and/or P090D are present, confirmed DTC's have followed the clutch motor to the new location. INSTALL a new clutch motor 2. REFER to: Clutch Actuator Motor . CARRY OUT the Clutch Adaptive Learn, REFER to: Transmission Control Module (TCM) Adaptive Learning . Road test to verify operation.

A17 TEST FOR FAILED MECHANICAL COMPONENTS

Carry out GO to PINPOINT TEST N

Does PPT N indicate a failed component?

Yes	INSTALL new component as necessary.

No	INSTALL a new TCM . REFER to: Transmission Control Module (TCM) . PROGRAM the TCM with the latest calibration, REFER to: Transmission Control Module (TCM) Adaptive Learning .

A18 CHECK THE CLUTCH MOTOR 3 PHASE CIRCUITS FOR AN OPEN

Ignition OFF.

Disconnect TCM C1750B

Disconnect Clutch Motor C1633

Inspect the connectors for damaged or pushed-out terminals, corrosion, loose wires and missing or damaged seals.

Measure:

Positive Lead	Measurement / Action	Negative Lead
C1633-5	Courtesy of FORD MOTOR COMPANY	C1750B-57
C1633-6	Courtesy of FORD MOTOR COMPANY	C1750B-6
C1633-7	Courtesy of FORD MOTOR COMPANY	C1750B-4
C1633-8	Courtesy of FORD MOTOR COMPANY	C1750B-5

Are the resistances less than 3 ohms on all circuits?

Yes

GO to A19

No	REPAIR the circuit.

A19 CHECK THE CLUTCH MOTOR 3 PHASE CIRCUITS FOR A SHORT TO GROUND

Measure:

Positive Lead	Measurement / Action	Negative Lead
C1633-6	Courtesy of FORD MOTOR COMPANY	Ground
C1633-7	Courtesy of FORD MOTOR COMPANY	Ground
C1633-8	Courtesy of FORD MOTOR COMPANY	Ground

Are the resistances greater than 10,000 ohms?

Yes	SWAP clutch motor 1 with clutch motor 2 and GO to A20

No	REPAIR the circuit.

A20 RUN COMPONENT TEST

Run the Component Test, Refer to Special Testing Procedures . Clutch 1.

Are DTCs P0900, P0901, P0902 and/or P0903 still present?

Yes	INSTALL a new TCM . REFER to Transmission Control Module (TCM) . PROGRAM the TCM with the latest calibration, REFER to: Transmission Control Module (TCM) Adaptive Learning .

If DTC s P090A, P090B, P090C and/or P090D are present, confirm DTC's have followed the clutch motor to the new location. INSTALL a new clutch motor 2. REFER to: Clutch Actuator Motor . CARRY OUT the Clutch Adaptive Learn, REFER to:Transmission Control Module (TCM) Adaptive Learning . Road test to verify operation.