Installation [12/2023 - ]: Procedure

1. Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   Nut

   Stud Bolt

   1. Install a new EGR valve gasket to the EGR valve assembly.
   2. Install the EGR cooler assembly to the EGR valve assembly with the 2 nuts.

      Torque: 28 N*m (286 kgf*cm, 21 ft.*lbf) 

   3. Connect the No. 9 water by-pass hose to the EGR cooler assembly and slide the clip to secure it.
   4. Set the No. 2 EGR pipe.
   5. Using an E6 "TORX" socket wrench, install the stud bolt to the intake manifold.

      Torque: 10 N*m (102 kgf*cm, 7 ft.*lbf) 

2. Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   Bolt

   Nut

   1. Temporarily install the EGR valve assembly, EGR cooler assembly, No. 1 EGR pipe, No. 2 EGR pipe and EGR cooler bracket with the 7 bolts and 9 nuts.

3. Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   *a	Torque Wrench Fulcrum Length	-	-
   	Bolt		Nut

   1. Tighten the 4 bolts in the order shown in the illustration.

      Torque: 21 N*m (214 kgf*cm, 15 ft.*lbf) 

   2. Tighten the 5 nuts in the order shown in the illustration.

      Torque: 28 N*m (286 kgf*cm, 21 ft.*lbf) 

   3. Using SST, tighten the nut.
      • SST: 09961-00950 

      Specified tightening torque 

      Torque: 28 N*m (286 kgf*cm, 21 ft.*lbf) 

      HINT: 

      • Calculate the torque wrench reading when changing the fulcrum length of the torque wrench.

        Refer to PRECAUTION [09/2023 - ]

      • When using SST (fulcrum length of 150 mm (5.91 in.)) + torque wrench (fulcrum length of 180 mm (7.09 in.)): 15.3 N*m (156 kgf*cm, 11 ft.*lbf)
   4. Tighten the bolt and nut in the order shown in the illustration.

      Torque: 28 N*m (286 kgf*cm, 21 ft.*lbf) 

   5. Tighten the 2 bolts and 2 nuts in the order shown in the illustration.

      Torque: 28 N*m (286 kgf*cm, 21 ft.*lbf) 

See step  6

Refer to INSTALLATION [12/2023 - ]

Refer to REPLACEMENT [12/2023 - ]

Refer to ON-VEHICLE INSPECTION [12/2023 - ]

Refer to PROCEDURE - Step 7