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Disassembly [10/2022 - ]: Procedure

WARNING: This page is about a different car, the 2025 Lexus RX 350, 2024 Lexus RX 350, and 2023 Lexus RX 350. However, it is still accessible from the selected car via links, so may be relevant.
  1. REMOVE SHIFT CONTROL ACTUATOR ASSEMBLY 
    NOTE:

    Do not rotate the spline part (*a) of the shift control actuator assembly.

    GTY1065038Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    1. GTY1061765Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. REMOVE SHIFT CONTROL ACTUATOR BRACKET 
    1. GTY1061767Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  3. REMOVE REFILL PLUG 
    1. GTY1062959Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  4. REMOVE OVERFLOW PLUG 
    1. GTY1062796Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      1. Using a 10 mm hexagon socket wrench, remove the overflow plug and gasket from the transaxle housing.
  5. REMOVE NO. 1 TRANSMISSION OIL FILLER TUBE 
    1. GTY1062242Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      1. Using a 6 mm hexagon socket wrench, remove the No. 1 transmission oil filler tube from the transaxle housing.
  6. REMOVE OIL COOLER UNION SUB-ASSEMBLY 
    1. GTY1062210Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      1. Remove the bolt to separate the oil cooler union sub-assembly bracket portion from the automatic transaxle case sub-assembly.
      2. Remove the oil cooler union bolt, 2 gaskets and oil cooler union sub-assembly from the automatic transaxle case sub-assembly.
  7. REMOVE NO. 1 OIL COOLER OUTLET TUBE SUB-ASSEMBLY 
    1. GTY1061774Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. GTY1061783Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  8. REMOVE TRANSMISSION CASE SIDE COVER 

    HINT: 

    As the illustration shown is an example, the actual details may differ.

    1. GTY1127990Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *A for AISIN Made *B for TMMWV Made
  9. REMOVE TRANSMISSION WIRE 
    1. GTY1060833Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      1. Disengage the clamp to disconnect the transmission wire from the solenoid lock plate.
      2. Using a screwdriver, disconnect the 7 solenoid valve connectors using the procedure shown in the illustration.
      3. Using a screwdriver, disconnect the solenoid valve connector using the procedure shown in the illustration.
      4. Disconnect the solenoid valve connector.
    2. GTY1061372Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. GTY1061402Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. GTY1061401Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    5. GTY1062028Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    6. GTY1063011Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    7. GTY1062067Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  10. REMOVE TRANSMISSION VALVE BODY ASSEMBLY 
    1. GTY1062063Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  11. REMOVE TRANSAXLE CASE GASKET 
    1. GTY1062765Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  12. REMOVE FRONT OIL PUMP COVER GASKET 
    1. GTY1063148Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  13. REMOVE TRANSMISSION REVOLUTION SENSOR (NT) 
    1. GTY1061341Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  14. REMOVE TRANSMISSION REVOLUTION SENSOR (NC) 
    1. GTY1061339Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  15. INSPECT INPUT SHAFT END PLAY 

    See step  12

  16. REMOVE TRANSAXLE HOUSING 
    1. GTY1062962Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. GTY1062454Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      1. Using a plastic hammer, tap on the circumference of the transaxle housing to remove it from the automatic transaxle case sub-assembly.
    3. GTY1062924Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 Transaxle Case Gasket *2 O-ring
  17. REMOVE TRANSAXLE HOUSING OIL SEPARATOR 
    1. GTY1062963Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  18. REMOVE TRANSMISSION OIL CLEANER MAGNET 
    1. GTY1061790Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  19. INSPECT TRANSMISSION OIL CLEANER MAGNET 

    See step  1

  20. REMOVE DIFFERENTIAL GEAR LUBE APPLY TUBE 
    1. GTY1061792Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  21. REMOVE TRANSMISSION LUBE APPLY TUBE 
    1. GTY1061793Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. GTY1061796Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  22. REMOVE DIFFERENTIAL CASE ASSEMBLY 
    1. GTY1062965Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  23. REMOVE CLUTCH DRUM OIL SEAL RING 
    1. GTY1061801Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  24. REMOVE OIL PUMP SPROCKET FRONT THRUST WASHER 
    1. GTY1061803Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  25. REMOVE TRANSMISSION DRIVE CHAIN 
    1. GTY1062310Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      1. Remove the transmission drive chain together with the transmission oil pump drive sprocket and oil pump drive shaft sub-assembly from the front oil pump assembly.
        NOTE:

        To avoid damaging the bush of the front oil pump assembly, remove the transmission drive chain, transmission oil pump drive sprocket and oil pump drive shaft sub-assembly horizontally relative to the front oil pump assembly.

  26. REMOVE OIL PUMP SPROCKET REAR THRUST WASHER 
    1. GTY1061805Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  27. REMOVE MANUAL DETENT SPRING SUB-ASSEMBLY 
    1. GTY1061806Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  28. REMOVE FRONT OIL PUMP ASSEMBLY 
    NOTE:

    To avoid damaging the front oil pump assembly and transmission valve body assembly, when removing the front oil pump assembly, first remove the transmission valve body assembly.
    1. GTY1061807Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  29. REMOVE PLANETARY CARRIER THRUST WASHER 
    1. GTY1061810Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  30. REMOVE C-3 AND C-4 CLUTCH ASSEMBLY 
    1. GTY1061811Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  31. INSPECT CLEARANCE OF C-3 CLUTCH 

    See step  13

  32. INSPECT CLEARANCE OF C-4 CLUTCH 

    See step  14

  33. REMOVE NO. 2 PLANETARY CARRIER THRUST WASHER 
    1. GTY1061814Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  34. REMOVE PLANETARY SUN GEAR 
    1. GTY1062969Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  35. REMOVE NO. 9 THRUST BEARING RACE 
    1. GTY1061824Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  36. REMOVE THRUST NEEDLE ROLLER BEARING 
    1. GTY1061827Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  37. REMOVE NO. 8 THRUST BEARING RACE 
    1. GTY1062972Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  38. REMOVE FRONT PLANETARY GEAR ASSEMBLY 
    1. GTY1061829Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  39. REMOVE THRUST NEEDLE ROLLER BEARING 
    1. GTY1061830Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  40. REMOVE NO. 7 THRUST BEARING RACE 
    1. GTY1061831Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  41. INSPECT FRONT PLANETARY GEAR ASSEMBLY 

    See step  10

  42. REMOVE INPUT SHAFT OIL SEAL RING 
    1. GTY1062973Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  43. REMOVE REAR INPUT SHAFT OIL SEAL RING 
    1. GTY1061834Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  44. REMOVE FRONT PLANETARY RING GEAR 
    1. GTY1061835Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  45. REMOVE FRONT PLANETARY RING GEAR FLANGE 
    1. GTY1061883Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      1. Using a screwdriver with its tip wrapped with protective tape, remove the snap ring from the front planetary ring gear.
        NOTE:

        Be careful not to damage the front planetary ring gear and front planetary ring gear flange.

    2. GTY1061842Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  46. REMOVE THRUST NEEDLE ROLLER BEARING 
    1. GTY1061844Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  47. REMOVE NO. 6 THRUST BEARING RACE 
    1. GTY1062976Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  48. REMOVE C-1 CLUTCH ASSEMBLY 
    1. GTY1061847Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  49. INSPECT CLEARANCE OF C-1 CLUTCH 

    See step  15

  50. REMOVE FRONT CLUTCH DISC 
    1. GTY1062343Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      1. Using a screwdriver with its tip wrapped with protective tape, remove the snap ring from the clutch drum sub-assembly.
        NOTE:

        Be careful not to damage the clutch drum sub-assembly.

    2. GTY1062785Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 Forward Clutch Flange *2 Front Clutch Clutch Disc
      *3 Forward Multiple Disc Clutch Clutch Plate *4 Clutch Drum Sub-assembly
      *a Snap Ring Side *b Front Clutch Clutch Disc Side
  51. INSPECT FRONT CLUTCH DISC 

    See step  2

  52. REMOVE NO. 1 CLUTCH BALANCER 
    1. GTY1062498Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      1. Place SST on the No. 1 clutch balancer and compress the rear clutch piston return compression spring with a press.
        • SST: 09387-00020 
        NOTE:

        Do not compress the rear clutch piston return compression spring excessively.

      2. Using SST, remove the snap ring from the clutch drum sub-assembly.
        • SST: 09350-30020 
          1. 09350-07070
    2. GTY1061857Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  53. REMOVE FORWARD CLUTCH RETURN SPRING SUB-ASSEMBLY 
    1. GTY1061858Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  54. REMOVE FORWARD CLUTCH PISTON 

    HINT: 

    GTY1129541Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    *a Serial Number

    The component manufacturer (AISIN or TMMWV (TOYOTA)) can be determined based on the serial number as described in the following table.

    Serial Number Factory
    ##6######## AISIN
    ##A######## TMMWV (TOYOTA)
    1. GTY1061996Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      1. Apply compressed air (392 kPa (4.0 kgf/cm2 , 57 psi)) to the ATF hole of the clutch drum sub-assembly to remove the forward clutch piston from the clutch drum sub-assembly.
        NOTE:
        • Applying compressed air may cause the forward clutch piston to jump out. When removing the forward clutch piston, hold it by hand using a piece of cloth.
        • Be careful as ATF may spray when applying compressed air.
    2. GTY1061839Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. GTY1061865Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. GTY1207277Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 Needle Roller Bearing - -
      1. As shown in the illustration, using a press and SST, remove the needle roller bearing from the clutch drum sub-assembly. (for TMMWV Made)
        • SST: 09950-60011 
          1. 09951-00310
        • SST: 09950-70010 
          1. 09951-07100

        HINT: 

        Only perform this operation when replacing the needle roller bearing.

  55. REMOVE SUN GEAR INPUT HUB SUB-ASSEMBLY 
    1. GTY1061866Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  56. REMOVE THRUST NEEDLE ROLLER BEARING 
    1. GTY1061867Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  57. REMOVE NO. 5 THRUST BEARING RACE 
    1. GTY1061869Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  58. REMOVE MANUAL VALVE LEVER SHAFT SUB-ASSEMBLY 
    1. GTY1061870Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. GTY1062174Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      1. Align the cutouts of the manual valve lever sub-assembly and manual valve lever shaft sub-assembly, and remove the manual valve lever shaft sub-assembly.

        HINT: 

        Rotating the manual valve lever shaft sub-assembly to the area shown in the illustration will align the cutouts.

    3. GTY1061874Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  59. REMOVE MANUAL VALVE LEVER SUB-ASSEMBLY 
    1. GTY1061876Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  60. REMOVE PAWL STOPPER PLATE 
    1. GTY1062983Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  61. REMOVE MANUAL VALVE LEVER SHAFT RETAINER SPRING 
    1. GTY1061864Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  62. REMOVE PARKING LOCK ROD SUB-ASSEMBLY 
    1. GTY1062249Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 Manual Valve Lever Shaft Sub-assembly *2 Parking Lock Rod Sub-assembly
      1. Move the manual valve lever shaft sub-assembly and parking lock rod sub-assembly as shown in the illustration, and remove the parking lock rod sub-assembly.

        HINT: 

        Align the cutouts of the parking lock rod sub-assembly and manual valve lever shaft sub-assembly and remove the parking lock rod sub-assembly.

  63. REMOVE MANUAL VALVE LEVER SHAFT SUB-ASSEMBLY 
    1. GTY1061894Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  64. REMOVE PARKING LOCK PAWL TORSION SPRING 
    1. GTY1061895Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  65. REMOVE PARKING LOCK PAWL SHAFT 
    1. GTY1061896Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  66. REMOVE PARKING LOCK PAWL 
    1. GTY1061897Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  67. REMOVE PARKING LOCK SLEEVE 
    1. GTY1061899Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  68. INSPECT CLEARANCE OF B-1 BRAKE 

    See step  16

  69. REMOVE COUNTER DRIVE GEAR SUB-ASSEMBLY 
    1. GTY1127456Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      1. Using a T50 "TORX" socket wrench, remove the 2 bolts (A) from the counter drive gear sub-assembly.
      2. Remove the 6 bolts (B) from the counter drive gear sub-assembly.
    2. GTY1062243Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      1. Remove the counter drive gear sub-assembly together with the pinion and counter driven gear sub-assembly from the automatic transaxle case sub-assembly.
    3. GTY1061905Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  70. REMOVE NO. 1 BRAKE DISC 
    1. GTY1061892Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      1. Using a screwdriver with its tip wrapped with protective tape, remove the snap ring from the counter drive gear sub-assembly.
        NOTE:

        Be careful not to damage the counter drive gear sub-assembly.

    2. GTY1062167Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 No. 1 Brake Flange *2 No. 1 Brake Disc
      *3 No. 1 Brake Plate *4 Counter Drive Gear Sub-assembly
      *a Snap Ring Side *b No. 1 Brake Disc Side
  71. INSPECT NO. 1 BRAKE DISC 

    See step  4

  72. REMOVE NO. 3 PLANETARY CARRIER THRUST WASHER 
    1. GTY1061893Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  73. REMOVE PLANETARY SUN GEAR SUB-ASSEMBLY 
    1. GTY1061916Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  74. INSPECT PLANETARY SUN GEAR SUB-ASSEMBLY 

    See step  8

  75. REMOVE REAR PLANETARY SUN GEAR SUB-ASSEMBLY 
    1. GTY1062987Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  76. REMOVE REAR PLANETARY GEAR ASSEMBLY 
    1. GTY1061919Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  77. REMOVE NO. 4 PLANETARY CARRIER THRUST WASHER 
    1. GTY1061922Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  78. INSPECT REAR PLANETARY GEAR ASSEMBLY 

    See step  11

  79. REMOVE NO. 4 THRUST BEARING RACE 
    1. GTY1061923Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  80. REMOVE THRUST NEEDLE ROLLER BEARING 
    1. GTY1062988Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  81. REMOVE THRUST BEARING RACE 
    1. GTY1061924Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  82. REMOVE NO. 3 THRUST BEARING RACE 
    1. GTY1061911Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  83. INSPECT REAR PLANETARY SUN GEAR SUB-ASSEMBLY 

    See step  9

  84. REMOVE THRUST NEEDLE ROLLER BEARING 
    1. GTY1061912Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  85. REMOVE NO. 2 THRUST BEARING RACE 
    1. GTY1061914Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  86. INSPECT CLEARANCE OF C-2 CLUTCH 

    See step  17

  87. REMOVE C-2 CLUTCH ASSEMBLY 
    1. GTY1062986Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  88. REMOVE THRUST NEEDLE ROLLER BEARING 
    1. GTY1061935Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  89. REMOVE NO. 1 THRUST BEARING RACE 
    1. GTY1061936Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  90. REMOVE NO. 2 CLUTCH DISC 
    1. GTY1062281Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      1. Using a screwdriver with its tip wrapped with protective tape, remove the snap ring from the intermediate shaft sub-assembly.
        NOTE:

        Be careful not to damage the intermediate shaft sub-assembly.

    2. GTY1062370Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 Direct Clutch Flange *2 No. 2 Clutch Disc
      *3 No. 2 Clutch Plate *4 Intermediate Shaft Sub-assembly
      *a Snap Ring Side *b No. 2 Clutch Disc Side
  91. INSPECT NO. 2 CLUTCH DISC 

    See step  3

  92. REMOVE C-2 CLUTCH BALANCER 
    1. GTY1062357Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      1. Place SST on the C-2 clutch balancer and compress the clutch return spring sub-assembly with a press.
        • SST: 09387-00020 
        NOTE:

        Do not compress the clutch return spring sub-assembly excessively.

      2. Using SST, remove the snap ring from the intermediate shaft sub-assembly.
        • SST: 09350-30020 
          1. 09350-07070
    2. GTY1061944Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  93. REMOVE CLUTCH RETURN SPRING SUB-ASSEMBLY 
    1. GTY1062385Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  94. INSPECT CLUTCH RETURN SPRING SUB-ASSEMBLY 

    See step  6

  95. REMOVE C-2 CLUTCH PISTON 
    1. GTY1062286Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      1. Apply compressed air (392 kPa (4.0 kgf/cm2 , 57 psi)) to the ATF hole of the intermediate shaft sub-assembly.
        NOTE:
        • Applying compressed air may cause the C-2 clutch piston to jump out. When removing the C-2 clutch piston, hold it by hand using a piece of cloth.
        • Be careful as ATF may spray when applying compressed air.
    2. GTY1063076Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. GTY1062387Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  96. REMOVE DIRECT CLUTCH DRUM OIL SEAL RING 
    1. GTY1062389Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  97. INSPECT CLEARANCE OF B-2 BRAKE 

    See step  18

  98. REMOVE 2ND BRAKE DISC 
    1. GTY1061778Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      1. Using a screwdriver with its tip wrapped with protective tape, remove the snap ring from the automatic transaxle case sub-assembly.
        NOTE:

        Be careful not to damage the automatic transaxle case sub-assembly.

    2. GTY1062906Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 2nd Brake Flange *2 2nd Brake Disc
      *3 2nd Brake Plate - -
      *a Snap Ring Side *b 2nd Brake Disc Side
  99. INSPECT 2ND BRAKE DISC 

    See step  5

  100. REMOVE NO. 2 1ST AND REVERSE BRAKE PISTON 
    1. GTY1062391Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  101. REMOVE 1ST AND REVERSE BRAKE RETURN SPRING SUB-ASSEMBLY 
    1. GTY1062619Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      1. Place SST on the 1st and reverse brake return spring sub-assembly and compress it with a press.
        • SST: 09380-60011 
          1. 09381-06020
          2. 09381-06050
          3. 09381-06060
          4. 09381-06100
          5. 09381-06110
        • SST: 09950-70010 
          1. 09951-07200
        NOTE:

        Do not compress the 1st and reverse brake return spring sub-assembly excessively.

    2. GTY1062699Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      1. Using a screwdriver with its tip wrapped with protective tape, remove the snap ring from the automatic transaxle case sub-assembly.
        NOTE:

        Be careful not to damage the automatic transaxle case sub-assembly.

    3. GTY1063079Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  102. INSPECT 1ST AND REVERSE BRAKE RETURN SPRING SUB-ASSEMBLY 

    See step  7

  103. REMOVE 1ST AND REVERSE BRAKE PISTON 
    1. GTY1063045Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      1. Apply compressed air (approximately 392 kPa (4.0 kgf/cm2 , 57 psi)) to the ATF hole to remove the 1st and reverse brake piston from the automatic transaxle case sub-assembly.
    2. GTY1062402Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  104. REMOVE FRONT TRANSAXLE CASE OIL SEAL 
    1. GTY1061697Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      1. Using SST, remove the front transaxle case oil seal from the transaxle housing.
        • SST: 09308-36010 
        NOTE:

        Be careful not to damage the transaxle housing.

  105. REMOVE FRONT DRIVE SHAFT OIL SEAL RH (for UA81E) 
    Refer to PROCEDURE - Step 4
  106. REMOVE DIFFERENTIAL SIDE OIL SEAL (for UA81F) 
    Refer to PROCEDURE - Step 3
  107. REMOVE NEEDLE ROLLER BEARING 
    1. GTY1063097Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      1. Using SST and a press, remove the needle roller bearing from the transaxle housing.
        • SST: 09950-60011 
          1. 09951-00550
        • SST: 09950-70010 
          1. 09951-07200
        NOTE:

        Be careful not to damage the transaxle housing.

  108. REMOVE COUNTER DRIVEN GEAR REAR TAPERED ROLLER BEARING (OUTER RACE) 
    HINT: 
    Align the claw of SST with the indentation of the automatic transaxle case sub-assembly when removing the parts.
    GTY698755Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    1. GTY1061964Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      1. Using SST, remove the counter driven gear rear tapered roller bearing (outer race) from the automatic transaxle case sub-assembly.
        • SST: 09308-36010 
        NOTE:

        Be careful not to damage the automatic transaxle case sub-assembly.

  109. REMOVE COUNTER DRIVEN GEAR REAR TAPERED ROLLER BEARING (INNER RACE) 
    1. GTY1062078Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      1. Using SST, remove the counter driven gear rear tapered roller bearing (inner race) from the pinion and counter driven gear sub-assembly.
        • SST: 09950-40011 
          1. 09951-04010
          2. 09952-04010
          3. 09953-04030
          4. 09954-04010
          5. 09955-04011
          6. 09957-04010
          7. 09958-04011
        • SST: 09950-60011 
          1. 09951-00310
        NOTE:

        Because SST is attached to the roller portion, there is a possibility that the roller portion could break and SST could come off before the counter driven gear rear tapered roller bearing (inner race) comes off.

    2. GTY1062811Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      1. If the roller portion breaks and SST comes off, reattach SST to the inner race in the position shown in the illustration, and continue removing the parts.
        • SST: 09950-40011 
          1. 09951-04010
          2. 09952-04010
          3. 09953-04030
          4. 09954-04010
          5. 09955-04011
          6. 09957-04010
          7. 09958-04011
        • SST: 09950-60011 
          1. 09951-00310
  110. REMOVE COUNTER DRIVEN GEAR FRONT TAPERED ROLLER BEARING (OUTER RACE) 
    HINT: 
    Align the claw of SST with the indentation of the transaxle housing when removing the parts.
    GTY698772Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    1. GTY1062318Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      1. Using SST, remove the counter driven gear front tapered roller bearing (outer race) and pinion and counter driven gear shim from the transaxle housing.
        • SST: 09308-36010 
        NOTE:

        Be careful not to damage the transaxle housing.

  111. REMOVE COUNTER DRIVEN GEAR FRONT TAPERED ROLLER BEARING (INNER RACE) 
    1. GTY1062344Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      1. Using SST, remove the counter driven gear front tapered roller bearing (inner race) from the pinion and counter driven gear sub-assembly.
        • SST: 09950-00020 
        • SST: 09950-00030 
        • SST: 09950-60011 
          1. 09951-00380
  112. REMOVE NO. 1 TRANSAXLE CASE PLUG 
    1. GTY1062421Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. GTY1062422Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  113. REMOVE NO. 2 TRANSAXLE CASE PLUG 
    1. GTY1062011Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      1. Using a 6 mm hexagon socket wrench, remove the 3 No. 2 transaxle case plugs and 3 gaskets from the transaxle housing.
  114. REMOVE NEEDLE ROLLER BEARING 
    1. GTY1062359Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      1. Using SST, remove the needle roller bearing from the automatic transaxle case sub-assembly.
        • SST: 09303-55010 
        • SST: 09502-12010 
        NOTE:

        Be careful not to damage the automatic transaxle case sub-assembly.

  115. REMOVE MANUAL VALVE LEVER SHAFT OIL SEAL 
    1. GTY1062895Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      1. Using a screwdriver with its tip wrapped with protective tape, remove the manual valve lever shaft oil seal from the automatic transaxle case sub-assembly.
        NOTE:

        Be careful not to damage the automatic transaxle case sub-assembly.

  116. REMOVE FRONT DRIVE SHAFT OIL SEAL LH 
    1. GTY1061921Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      1. Using SST, remove the front drive shaft oil seal LH from the automatic transaxle case sub-assembly.
        • SST: 09308-36010 
        NOTE:

        Be careful not to damage the automatic transaxle case sub-assembly.

  117. REMOVE NO. 1 TRANSAXLE CASE PLUG 
    1. GTY1062420Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. GTY1062422Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  118. REMOVE NO. 2 TRANSAXLE CASE PLUG 
    1. GTY1061974Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      1. Using a 6 mm hexagon socket wrench, remove the 3 No. 2 transaxle case plugs and 3 gaskets from the automatic transaxle case sub-assembly.
  119. REMOVE NO. 1 BREATHER PLUG (ATM) 
    1. GTY1062949Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Push - -
      1. Disengage each claw and remove the No. 1 breather plug (ATM) from the automatic transaxle case sub-assembly.
        NOTE:

        Be careful not to damage the automatic transaxle case sub-assembly.

  120. REMOVE AUTOMATIC TRANSMISSION CASE STRAIGHT PIN 

    HINT: 

    Perform this procedure only when replacement of the automatic transmission case straight pins are necessary.

    1. GTY1062428Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
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