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Home >> Lexus >> 2024 >> RC 350 Base, RWD >> Repair and Diagnosis >> Suspension >> Rear Suspension >> Suspension System (Rear) - Service Information >> Rear Shock Absorber >> Installation [10/2022 - ] >> Procedure

Installation [10/2022 - ]: Procedure

  1. INSTALL REAR NO. 1 SPRING BUMPER 
    1. Install the rear No. 1 spring bumper to the rear shock absorber assembly.
  2. INSTALL REAR SUSPENSION SUPPORT ASSEMBLY 
    1. w/o AVS:
      1. Install the rear No. 2 shock absorber cushion, rear suspension support assembly, rear No. 1 shock absorber cushion and rear shock absorber cushion washer to the rear shock absorber assembly.
        NOTE:

        Be sure to install the rear shock absorber cushion washer in the correct direction.

        GTY514619Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
        *1 Rear No. 2 Shock Absorber Cushion
        *2 Rear Suspension Support Assembly
        *3 Rear No. 1 Shock Absorber Cushion
        *4 Rear Shock Absorber Cushion Washer
      2. Temporarily tighten a new rear support to rear shock absorber nut.
      3. Align the rear suspension support assembly so that the stud bolts of the rear suspension support assembly are positioned as shown in the illustration.
        GTY468293Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
        *1 Rear Shock Absorber Lower Bushing
        *2 Rear Suspension Support Assembly
        *a Rear Shock Absorber Lower Bushing Axis Line
        *b Rear Suspension Support Assembly Stud (Toward Vehicle Interior) 2-point Axis Line
        Front of the Vehicle
      4. Using a union nut wrench, fully tighten the rear support to rear shock absorber nut while holding the rod of the rear shock absorber assembly with a 6 mm hexagon socket wrench.

        Specified tightening torque 

        Torque: 18 N.m (184 kgf/cm, 13 ft.lbf) 

        NOTE:

        Securely insert the 6 mm hexagon socket wrench into the rear shock absorber rod to prevent damage to the rear shock absorber assembly when tightening the rear support to rear shock absorber nut.

        GTY512534Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
        *a Torque Wrench Fulcrum Length
        *b Union Nut Wrench

        HINT: 

        • Calculate the torque wrench reading when changing the fulcrum length of the torque wrench.

          Refer to PRECAUTION [09/2020 - ]

        • When using a union nut wrench (fulcrum length of 30 mm (1.18 in.)) + torque wrench (fulcrum length of 250 mm (9.84 in.)):

          16 N.m (163 kgf/cm, 12 ft.lbf)

    2. w/ AVS:
      1. Install the rear No. 2 shock absorber cushion, rear suspension support assembly, rear No. 1 shock absorber cushion and rear shock absorber cushion washer to the rear shock absorber assembly.
        GTY514620Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
        *1 Rear No. 2 Shock Absorber Cushion
        *2 Rear Suspension Support Assembly
        *3 Rear No. 1 Shock Absorber Cushion
        *4 Rear Shock Absorber Cushion Washer
        NOTE:

        Be sure to install the rear shock absorber cushion washer in the correct direction.

      2. Install the rear actuator support bracket to the rear shock absorber assembly and then temporarily tighten a new rear support to rear shock absorber nut.
      3. Align the rear suspension support assembly and rear actuator support bracket so that the stud bolts of the rear suspension support assembly and rear actuator support bracket are positioned as shown in the illustration.
        GTY498909Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
        *1 Rear Shock Absorber Lower Bushing
        *2 Rear Suspension Support Assembly
        *3 Rear Actuator Support Bracket
        *a Rear Shock Absorber Lower Bushing Axis Line
        *b Rear Suspension Support Assembly Stud (Toward Vehicle Interior) 2-point Axis Line
        *c Line Extending from the Flat Portion of the Absorber Rod
        Front of the Vehicle
      4. Secure the rear actuator support bracket of the rear shock absorber assembly between aluminum plates in a vise.
        NOTE:

        Do not overtighten the vise.

      5. Fully tighten the rear support to rear shock absorber nut.

        Torque: 18 N.m (184 kgf/cm, 13 ft.lbf) 

  3. TEMPORARILY INSTALL REAR SHOCK ABSORBER ASSEMBLY 
    1. Install the 3 nuts to the upper side of the rear shock absorber assembly.

      Torque: 74 N.m (755 kgf/cm, 55 ft.lbf) 

    2. Temporarily install the rear shock absorber assembly to the rear No. 2 suspension arm assembly with the bolt and nut.
      NOTE:

      Because the nut has its own stopper, do not turn the nut. Tighten the bolt with the nut secured.

      HINT: 

      Insert the bolt with the threaded end facing the front of the vehicle.

  4. INSTALL ABSORBER CONTROL ACTUATOR (w/ AVS) 

    Refer to PROCEDURE - Step 1

  5. INSTALL TOE CONTROL LINK SUB-ASSEMBLY (w/o Dynamic Rear Steering) 
    1. Install the toe control link sub-assembly to the rear axle assembly with a new nut.

      Torque: 70 N.m (714 kgf/cm, 52 ft.lbf) 

  6. INSTALL REAR STEERING TIE ROD ASSEMBLY (w/ Dynamic Rear Steering) 

    Refer to PROCEDURE - Step 9

  7. STABILIZE SUSPENSION 
    1. Using a jack and wooden block, apply load to the suspension so that the rear No. 2 suspension arm assembly is positioned as shown in the illustration.
      WARNING:

      Do not jack up the rear No. 2 suspension arm assembly too high as the vehicle may fall.

      NOTE:
      • When jacking up the rear No. 2 suspension arm assembly, be sure to jack it up slowly.
      • Make sure to perform this operation with the vehicle kept as low as possible.
      GTY459115Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Wooden Block
      *b Jack
      Wooden block placement location

      Standard Length (A)

      9.7 mm (0.382 in.)

  8. INSTALL REAR SHOCK ABSORBER ASSEMBLY 
    1. Install the rear shock absorber assembly with the bolt.

      Torque: 110 N.m (1122 kgf/cm, 81 ft.lbf) 

      NOTE:

      Because the nut has its own stopper, do not turn the nut. Tighten the bolt with the nut secured.

      GTY502657Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  9. INSTALL REAR WHEEL 

    Refer to PROCEDURE - Step 2

  10. INSTALL LUGGAGE COMPARTMENT TRIM COVER 

    Refer to PROCEDURE - Step 7

  11. INSPECT AND ADJUST REAR WHEEL ALIGNMENT 

    Refer to ADJUSTMENT [09/2020 - ]