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Installation [09/2014 - 11/2017]: Procedure

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  1. INSTALL TIMING CHAIN COVER SUB-ASSEMBLY 
    1. Remove any old seal packing remaining on the sealing surfaces before applying seal packing.
    2. Clean the contact surfaces of the timing chain cover sub-assembly, cylinder head sub-assembly, cylinder head LH and cylinder block sub-assembly, and confirm that no oil, moisture or other foreign matter is on the surfaces.
      GTY515180Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 Cylinder Head Sub-assembly, Cylinder Head LH and Cylinder Block Sub-assembly *2 Timing Chain Cover Sub-assembly
      Area to be cleaned and degreased - -
      NOTE:

      Be sure to clean the contact surfaces, especially the surfaces (A) shown in the illustration.

    3. Install a new gasket.
    4. Apply seal packing in a continuous line to the locations shown in the illustration.
      GTY461175Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a 3.0 mm (0.118 in.) or more

      Seal Packing

      Toyota Genuine Seal Packing Black, Three Bond 1207B or equivalent

      Seal Diameter

      3.0 mm (0.118 in.) or more

      NOTE:
      • If there is oil on the contact surfaces, wipe them with an oil-free cloth before applying seal packing.
      • Check the bolts and bolt holes, and clean them.
      • Install the timing chain cover sub-assembly within 3 minutes and tighten the bolts within 10 minutes of applying seal packing.
      • Do not add engine oil for at least 2 hours after installing the timing chain cover sub-assembly.
      • Do not start the engine for at least 2 hours after installing the timing chain cover sub-assembly.
    5. Apply seal packing in a continuous line to the timing chain cover sub-assembly as shown in the following illustration.
      GTY461485Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a 3.0 to 4.0 mm (0.118 to 0.157 in.) *b 2.0 to 3.0 mm (0.0787 to 0.118 in.)
      *c 6.0 mm (0.236 in.) or more *d 4.5 mm (0.177 in.) or more
      *e 20 mm (0.787 in.) *f Dashed Line Area
      (Seal packing: Toyota Genuine Seal Packing Black, Three Bond 1207B or equivalent)
      *g Alternate Long and Short Dashed Line Area
      (Seal packing: Toyota Genuine Seal Packing 1282B, Three Bond 1282B or equivalent)      		 *h Continuous Line Area
      (Seal packing: Toyota Genuine Seal Packing Black, Three Bond 1207B or equivalent)
      *i Diagonal Line Area
      (Seal packing: Toyota Genuine Seal Packing Black, Three Bond 1207B or equivalent)      		 - -

      Seal Packing Application Chart

      Area Seal Packing Diameter Application Position from Inside Seal Line
      Diagonal Line Area 6.0 mm (0.236 in.) or more 3.0 to 4.0 mm (0.118 to 0.157 in.)
      Continuous Line Area 4.5 mm (0.177 in.) or more 3.0 to 4.0 mm (0.118 to 0.157 in.)
      Dashed Line Area 3.5 mm (0.138 in.) or more
      • a - a: 3.0 to 4.0 mm (0.118 to 0.157 in.)
      • b - b: 2.0 to 3.0 mm (0.0787 to 0.118 in.)
      Alternate Long and Dashed Line Area 3.5 mm (0.138 in.) or more 2.0 to 3.0 mm (0.0787 to 0.118 in.)

      Seal Packing

      Toyota Genuine Seal Packing Black, Three Bond 1207B or equivalent

      Toyota Genuine Seal Packing 1282B, Three Bond 1282B or equivalent

      NOTE:
      • If there is oil on the contact surfaces, wipe them with an oil-free cloth before applying seal packing.
      • Check the bolts and bolt holes, and clean them.
      • Install the timing chain cover sub-assembly within 3 minutes and tighten the bolts within 10 minutes of applying seal packing.
      • Do not add the engine oil for at least 2 hours after installing the timing chain cover sub-assembly.
      • Do not start the engine for at least 2 hours after installing the timing chain cover sub-assembly.
    6. Align the drive rotor spline and the crankshaft as shown in the illustration, and install the timing chain cover sub-assembly.
      GTY509867Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Drive Rotor Spline
      *1 Crankshaft
    7. Temporarily install the timing chain cover sub-assembly with the 25 bolts and 2 nuts.
      GTY457243Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Bolt (A)
      Bolt (B)
      Nut
      Bolt (C)
      BOLT LENGTH:

      Item Specified Condition
      Bolt (A) 50 mm (1.97 in.)
      Bolt (B) 28 mm (1.102 in.)
      Bolt (C) 55 mm (2.17 in.)
      NOTE:

      Make sure that there is no oil on the bolt threads.

    8. Fully tighten the 3 bolts shown in the illustration.
      GTY460237Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Bolt (A) 

      Torque: 43 N.m (438 kgf/cm, 32 ft.lbf) 

      Bolt (B) 

      Torque: 21 N.m (214 kgf/cm, 15 ft.lbf) 

    9. Fully tighten the 3 bolts shown in the illustration.
      GTY102500Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Torque: 21 N.m (214 kgf/cm, 15 ft.lbf) 

    10. Fully tighten the 7 bolts and 2 nuts shown in the illustration.
      GTY516557Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Nut

      Torque: 21 N.m (214 kgf/cm, 15 ft.lbf) 

      HINT: 

      Tighten the bolts and nuts from top to bottom as shown in the illustration.

    11. Fully tighten the 12 bolts shown in the illustration.
      GTY104210Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Torque: 21 N.m (214 kgf/cm, 15 ft.lbf) 

      HINT: 

      Tighten the bolts from bottom to top as shown in the illustration.

    12. Install the wire harness clamp bracket with the bolt.

      Torque: 10 N.m (102 kgf/cm, 7 ft.lbf) 

  2. INSTALL TIMING GEAR CASE OR TIMING CHAIN CASE OIL SEAL 

    Refer to PROCEDURE - Step 1 [09/2014 - 10/2015] , or refer to PROCEDURE - Step 1 [10/2015 - 11/2017]

  3. INSTALL SPARK PLUG TUBE GASKET 

    Refer to PROCEDURE - Step 47

  4. INSTALL CYLINDER HEAD COVER SUB-ASSEMBLY 

    Refer to PROCEDURE - Step 49

  5. INSTALL CYLINDER HEAD COVER SUB-ASSEMBLY LH 

    Refer to PROCEDURE - Step 50

  6. INSTALL NO. 2 FUEL TUBE SUB-ASSEMBLY 

    Refer to PROCEDURE - Step 6

  7. INSTALL NO. 2 OIL PIPE 

    Refer to PROCEDURE - Step 62

  8. INSTALL NO. 1 OIL PIPE 

    Refer to PROCEDURE - Step 61

  9. INSTALL IGNITION COIL ASSEMBLY 

    Refer to PROCEDURE - Step 2

  10. INSTALL OIL STRAINER SUB-ASSEMBLY 

    Refer to PROCEDURE - Step 42

  11. INSTALL OIL PAN SUB-ASSEMBLY 

    Refer to PROCEDURE - Step 43

  12. INSTALL OIL STRAINER WITH PIPE SUB-ASSEMBLY (for AWD) 

    Refer to PROCEDURE - Step 44

  13. INSTALL NO. 2 OIL PAN SUB-ASSEMBLY 

    Refer to PROCEDURE - Step 45

  14. INSTALL CRANKSHAFT PULLEY 

    Refer to PROCEDURE - Step 3 [09/2014 - 10/2015] , or refer to PROCEDURE - Step 3 [10/2015 - 11/2017]

  15. INSTALL WATER INLET 

    Refer to PROCEDURE - Step 2

  16. INSTALL NO. 2 ENGINE COVER 

    Refer to PROCEDURE - Step 21

  17. INSTALL INJECTOR DRIVER 

    Refer to PROCEDURE - Step 1

  18. INSTALL NO. 1 ENGINE COVER 

    Refer to PROCEDURE - Step 2

  19. INSTALL WATER PUMP PULLEY 

    Refer to PROCEDURE - Step 3

  20. INSTALL NO. 2 IDLER PULLEY SUB-ASSEMBLY 

    Refer to PROCEDURE - Step 2

  21. INSTALL V-RIBBED BELT TENSIONER ASSEMBLY 

    Refer to PROCEDURE - Step 11

  22. TEMPORARILY TIGHTEN COMPRESSOR AND MAGNETIC CLUTCH (for AWD) 

    Refer to PROCEDURE - Step 2

  23. INSTALL OIL FILTER BRACKET (for AWD) 

    Refer to PROCEDURE - Step 4

  24. INSTALL COMPRESSOR AND MAGNETIC CLUTCH (for AWD) 

    Refer to PROCEDURE - Step 5

  25. INSTALL COMPRESSOR AND MAGNETIC CLUTCH (for 2WD) 

    Refer to PROCEDURE - Step 2 [09/2014 - 10/2015] , or refer to PROCEDURE - Step 3 [10/2015 - 11/2017]

  26. INSTALL GENERATOR ASSEMBLY 

    Refer to PROCEDURE - Step 1

  27. INSTALL V-RIBBED BELT 

    Refer to PROCEDURE - Step 1

  28. INSTALL FUEL PUMP ASSEMBLY (for High Pressure) 

    Refer to INSTALLATION [09/2014 - 11/2017]

  29. INSTALL ENGINE WIRE 

    Refer to PROCEDURE - Step 3

  30. INSTALL NO. 1 ENGINE HANGER 

    Refer to PROCEDURE - Step 80 [09/2014 - 10/2015] , or refer to PROCEDURE - Step 81 [10/2015 - 11/2017]

  31. REMOVE ENGINE FROM ENGINE STAND 

    Refer to INSTALLATION [09/2014 - 10/2015] , or refer to INSTALLATION [10/2015 - 11/2017]

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