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Reassembly [12/2023 - ]: Procedure

  1. INSTALL BACK DOOR SIDE MALE STOPPER LH 
    1. GTY1210858Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Arrow mark - -
      1. Install the back door side male stopper LH with the 2 bolts.

        Torque: 7.5 N*m (76 kgf*cm, 66 in.*lbf) 

        HINT: 

        With the door closed, install the back door side male stopper LH so that the arrow marker is facing the top side of the vehicle.

  2. INSTALL BACK DOOR SIDE MALE STOPPER RH 
    1. Use the same procedure described for the LH side.
  3. INSTALL DOOR DUST PROOF SEAL 
  4. INSTALL NO. 1 BACK DOOR WIRE 
  5. INSTALL HOLE PLUG 
  6. INSTALL CUSHION 
  7. INSTALL BACK DOOR OUTSIDE GARNISH SUB-ASSEMBLY 
  8. INSTALL BACK DOOR OPENER SWITCH ASSEMBLY 
  9. INSTALL REAR TELEVISION CAMERA ASSEMBLY 
  10. INSTALL NO. 1 CAMERA CLEANER NOZZLE ASSEMBLY 
  11. INSTALL REAR LIGHT ASSEMBLY 
    Refer to PROCEDURE - Step 1
  12. INSTALL REAR LICENSE LIGHT COVER 
    Refer to PROCEDURE - Step 2
  13. INSTALL BACK DOOR NO. 5 SERVICE HOLE COVER 
  14. INSTALL HOLE PLUG 
  15. INSTALL BACK DOOR OUTSIDE LOWER GARNISH SUB-ASSEMBLY LH 
    Refer to PROCEDURE - Step 3
  16. INSTALL BACK DOOR SIDE GARNISH LH 
  17. INSTALL BACK DOOR NO. 1 SERVICE HOLE COVER 
  18. INSTALL BACK DOOR NO. 2 WEATHERSTRIP 
    1. GTY1218540Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Matchmark *b Flange Position
      *c Joint - -
      1. Remove any non-drying sealer on the body with non-residue solvent.
      2. Align the matchmarks on a new back door No. 2 weatherstrip with the flange positions on the back door panel, and install the back door No. 2 weatherstrip.
        NOTE:

        Always align the matchmark when installing the part. If the matchmark position is out of place, water leaks may occur.

        HINT: 

        To easily install the weatherstrip, first install the area with the matchmark as shown in the illustration. Then install the part toward the corners and push any excess length into the corners.

  19. INSTALL BACK DOOR GLASS 
    Refer to PROCEDURE - Step 17
  20. INSTALL BACK DOOR STAY BOLT 
    Refer to PROCEDURE - Step 1
  21. INSTALL BACK WINDOW STAY ASSEMBLY LH 
    Refer to PROCEDURE - Step 2
  22. INSTALL BACK WINDOW STAY ASSEMBLY RH 
    1. Use the same procedure described for the LH side.
  23. INSTALL REAR SPOILER SUB-ASSEMBLY 
  24. INSTALL BACK DOOR UPPER DAMPER STAY BRACKET LH 
    See step  2
  25. INSTALL BACK DOOR UPPER DAMPER STAY BRACKET RH 
    1. Use the same procedure described for the LH side.
  26. INSTALL BACK DOOR LOWER DAMPER STAY BRACKET LH 
    See step  1
  27. INSTALL BACK DOOR LOWER DAMPER STAY BRACKET RH 
    1. Use the same procedure described for the LH side.
  28. INSTALL POWER BACK DOOR SENSOR ASSEMBLY LH 
  29. INSTALL POWER BACK DOOR SENSOR ASSEMBLY RH 
  30. INSTALL BACK DOOR NO. 4 SERVICE HOLE COVER 
  31. INSTALL BACK DOOR NO. 3 SERVICE HOLE COVER 
  32. INSTALL POWER BACK DOOR UNIT ASSEMBLY LH 
    See step  5
  33. INSTALL POWER BACK DOOR UNIT ASSEMBLY RH 
  34. INSTALL BACK WINDOW LOCK ASSEMBLY 
    Refer to PROCEDURE - Step 1
  35. INSTALL REAR WIPER LINK ASSEMBLY 
    Refer to PROCEDURE - Step 1
  36. INSTALL REAR WIPER MOTOR ASSEMBLY 
    Refer to PROCEDURE - Step 2
  37. INSTALL REAR WIPER LINK PIVOT WITH WASHER PACKING NUT 
    Refer to PROCEDURE - Step 3
  38. INSTALL REAR WIPER LINK CAP 
    Refer to PROCEDURE - Step 4
  39. INSTALL REAR WIPER ARM AND BLADE ASSEMBLY 
    Refer to PROCEDURE - Step 5
  40. INSPECT REAR WIPER ARM AND BLADE ASSEMBLY 

    Refer to PROCEDURE - Step 6

  41. INSTALL REAR WIPER SHAFT COVER 
  42. INSTALL BACK DOOR GARNISH (w/ Digital Inner Mirror) 
  43. INSTALL REAR INNER MIRROR CAMERA ASSEMBLY (w/ Digital Inner Mirror) 
  44. INSTALL MULTIPLEX NETWORK DOOR ECU 
  45. INSTALL BACK DOOR LOCK ASSEMBLY WITH COURTESY LIGHT SWITCH 
    Refer to PROCEDURE - Step 1
  46. INSTALL BACK DOOR NO. 2 SERVICE HOLE COVER 
  47. INSTALL NO. 3 SPEAKER WITH BOX ASSEMBLY 
    Refer to PROCEDURE - Step 1
  48. INSTALL NO. 2 SPEAKER WITH BOX ASSEMBLY (for 21 Speakers) 
    Refer to PROCEDURE - Step 3
  49. INSTALL NO. 1 SPEAKER WITH BOX ASSEMBLY (for 21 Speakers) 
    Refer to PROCEDURE - Step 4
  50. INSTALL BACK DOOR SERVICE HOLE COVER 
  51. INSTALL BACK DOOR TRIM PANEL ASSEMBLY 
  52. INSTALL BACK DOOR LOCK COVER 
  53. INSTALL BACK DOOR LOCK COVER 
  54. INSTALL BACK DOOR FINISH COVER 
  55. INSTALL BACK DOOR INSIDE HANDLE 
  56. INSTALL BACK DOOR SIDE GARNISH LH 
  57. INSTALL BACK DOOR SIDE GARNISH RH 
  58. INSTALL BACK DOOR CENTER GARNISH (w/o Digital Inner Mirror) 
  59. INSTALL BACK DOOR CENTER GARNISH (w/ Digital Inner Mirror) 
  60. INITIALIZE POWER BACK DOOR SYSTEM 

    Refer to INITIALIZATION [12/2023 - ] 

  61. INSPECT POWER BACK DOOR SYSTEM 

    Refer to OPERATION CHECK [12/2023 - ]

  62. INSPECT POWER DOOR LOCK OPERATION 

    Refer to INITIALIZATION [12/2023 - ] 

  63. PERFORM CALIBRATION 

    Refer to BEFORE STARTING ADJUSTMENT [12/2023 - ]

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