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Installation [12/2021 - ]: Procedure

  1. INSTALL FRONT ENGINE MOUNTING INSULATOR RH 
    HINT: 
    Perform this procedure only when replacement of the front engine mounting insulator RH is necessary.
    1. GTY1075919Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Bolt A Bolt B

      for bolt A 

      Torque: 124 N.m (1264 kgf/cm, 91 ft.lbf) 

      for bolt B 

      Torque: 28 N.m (286 kgf/cm, 21 ft.lbf) 

  2. INSTALL FRONT ENGINE MOUNTING INSULATOR LH 
    HINT: 
    Perform this procedure only when replacement of the front engine mounting insulator LH is necessary.
    1. GTY1075907Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Bolt A Bolt B

      for bolt A 

      Torque: 124 N.m (1264 kgf/cm, 91 ft.lbf) 

      for bolt B 

      Torque: 28 N.m (286 kgf/cm, 21 ft.lbf) 

  3. INSTALL FRONT NO. 1 ENGINE MOUNTING BRACKET RH 

    Torque: 43 N.m (438 kgf/cm, 32 ft.lbf) 

  4. INSTALL FRONT NO. 1 ENGINE MOUNTING BRACKET LH 

    Torque: 43 N.m (438 kgf/cm, 32 ft.lbf) 

  5. INSTALL ENGINE WIRE 
  6. INSTALL ENGINE HANGER 

    Refer to PROCEDURE - Step 58

  7. REMOVE ENGINE STAND 
  8. INSTALL ENGINE ASSEMBLY 
    1. GTY1078333Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      1. Slowly lower the engine into the engine compartment.
      2. Using a 17 mm hexagon wrench, install the front engine mounting insulator LH and front engine mounting insulator RH with the 4 hexagon socket head cap bolts.

        Torque: 144 N.m (1468 kgf/cm, 106 ft.lbf) 

  9. INSTALL NO. 1 CRANKSHAFT POSITION SENSOR PLATE 
    Refer to PROCEDURE - Step 2
  10. INSTALL DRIVE PLATE AND RING GEAR SUB-ASSEMBLY 
    Refer to PROCEDURE - Step 3
  11. INSTALL REAR ENGINE MOUNTING INSULATOR 
    Refer to PROCEDURE - Step 5
  12. INSTALL AUTOMATIC TRANSMISSION ASSEMBLY WITH TRANSFER ASSEMBLY 

    Refer to INSTALLATION [12/2021 - ]

  13. INSTALL NO. 10 ENGINE WIRE 

    Refer to PROCEDURE - Step 9

  14. INSTALL GENERATOR ASSEMBLY 
  15. INSTALL COMPRESSOR ASSEMBLY WITH MAGNET CLUTCH 
    Refer to PROCEDURE - Step 2
  16. INSTALL NO. 1 COOLER REFRIGERANT DISCHARGE HOSE 
    Refer to PROCEDURE - Step 3
  17. CONNECT SUCTION HOSE SUB-ASSEMBLY 
    Refer to PROCEDURE - Step 4
  18. REMOVE ENGINE HANGER 
  19. CONNECT ENGINE WIRE 
  20. INSTALL NO. 6 TURBO INSULATOR 

    Torque: 25 N.m (255 kgf/cm, 18 ft.lbf) 

  21. INSTALL NO. 2 AIR INLET DUCT 

    Refer to PROCEDURE - Step 51

  22. INSTALL FUEL TUBE SUB-ASSEMBLY 
    Refer to PROCEDURE - Step 52
  23. INSTALL NO. 1 AIR INLET DUCT 

    Refer to PROCEDURE - Step 53

  24. INSTALL NO. 2 PCV HOSE 

    Refer to PROCEDURE - Step 54

  25. CONNECT FUEL TUBE SUB-ASSEMBLY 
    1. GTY1075447Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      1. Connect the fuel tube sub-assembly.

        Refer to PRECAUTION [12/2021 - ]

      2. Install the fuel pipe clamp.
  26. CONNECT OUTLET HEATER WATER HOSE 
  27. CONNECT INLET HEATER WATER HOSE 
    1. GTY1075208Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Retainer - -
      Push Push in
      1. Connect the inlet heater water hose connector to the water by-pass hose assembly.
        NOTE:

        Check that there is no damage or foreign matter on the connecting parts of the water lines.

        1. Connect the inlet heater water hose connector to the water by-pass hose assembly as shown in the illustration.

        2. Push in the retainer.

        3. Check that the water by-pass hose assembly and inlet heater water hose connector are securely connected by pulling on them.

  28. CONNECT NO. 1 FUEL VAPOR FEED HOSE 
  29. CONNECT ENGINE WIRE 
    1. GTY1075804Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *A for LH Side - -

      Torque: 10 N.m (102 kgf/cm, 7 ft.lbf) 

    2. GTY1075522Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *A for RH Side - -
      Bolt Nut A
      Nut B - -

      for bolt 

      Torque: 20 N.m (204 kgf/cm, 15 ft.lbf) 

      for nut A 

      Torque: 10 N.m (102 kgf/cm, 7 ft.lbf) 

      for nut B 

      Torque: 8.0 N.m (82 kgf/cm, 71 in.lbf) 

  30. CONNECT ECM CONNECTOR 
    Refer to PROCEDURE - Step 3
  31. INSTALL BATTERY CARRIER ASSEMBLY 

    Torque: 21 N.m (214 kgf/cm, 15 ft.lbf) 

  32. INSTALL BATTERY 

    Refer to INSTALLATION [12/2021 - ]

  33. INSTALL ENGINE SIDE UNDER COVER RH 
  34. INSTALL REAR ENGINE SIDE UNDER COVER ASSEMBLY LH 

    Torque: 6.0 N.m (61 kgf/cm, 53 in.lbf) 

  35. INSTALL UPPER ENGINE SIDE UNDER COVER PLATE LH 
  36. CONNECT NO. 4 WATER BY-PASS HOSE ASSEMBLY 
    1. GTY1074875Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Retainer - -
      Push Push in
      1. Connect the No. 4 water by-pass hose assembly connector to the water by-pass hose assembly.
        NOTE:

        Check that there is no damage or foreign matter on the connecting parts of the water lines.

        1. Align the protrusion of the water by-pass pipe assembly with the cutout in the No. 4 water by-pass hose assembly connector and securely insert the No. 4 water by-pass hose assembly connector to the stopper of the pipe.

        2. Push in the retainer.

        3. Check that the water by-pass pipe assembly and No. 4 water by-pass hose assembly connector are securely connected by pulling on them.

  37. INSTALL OIL COOLER TUBE AND OIL COOLER HOSE WITH OIL COOLER ASSEMBLY 
  38. CONNECT NO. 3 WATER BY-PASS HOSE 
  39. INSTALL FRONT CROSS MEMBER 
    1. GTY1078362Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Bolt A Bolt B

      for bolt A 

      Torque: 88 N.m (897 kgf/cm, 65 ft.lbf) 

      for bolt B 

      Torque: 5.0 N.m (51 kgf/cm, 44 in.lbf) 

  40. INSTALL UPPER RADIATOR SUPPORT SUB-ASSEMBLY 

    Torque: 88 N.m (897 kgf/cm, 65 ft.lbf) 

  41. INSTALL HOOD LOCK SUPPORT BRACE SUB-ASSEMBLY 

    Torque: 12.5 N.m (127 kgf/cm, 9 ft.lbf) 

  42. INSTALL AIR CONDITIONING TUBE AND ACCESSORY ASSEMBLY AND NO. 2 AIR CONDITIONING TUBE AND ACCESSORY ASSEMBLY 
    1. GTY1077872Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      1. Install the air conditioning tube and accessory assembly and No. 2 air conditioning tube and accessory assembly with the bolt.

        Torque: 9.8 N.m (100 kgf/cm, 87 in.lbf) 

      2. Remove the vinyl tape from the cooler refrigerant liquid pipe A and connecting part of the air conditioning tube and accessory assembly and No. 2 air conditioning tube and accessory assembly and then sufficiently apply compressor oil to a new O-ring and the fitting surface of the cooler refrigerant liquid pipe A.

        Compressor Oil

        Refrigerant Compressor Oil
        HFC-134a (R134a) ND-OIL 8 or equivalent
        HFO-1234yf (R1234yf) ND-OIL 12 or equivalent
      3. Install the O-ring to the cooler refrigerant liquid pipe A.
        NOTE:

        Keep the O-ring and O-ring fitting surface free of foreign matter.

      4. Install the cooler refrigerant liquid pipe A to the air conditioning tube and accessory assembly and No. 2 air conditioning tube and accessory assembly with the bolt.

        Torque: 5.4 N.m (55 kgf/cm, 48 in.lbf) 

  43. INSTALL FRONT BUMPER CENTER UPPER RETAINER 
  44. INSTALL FRONT BUMPER ENERGY ABSORBER 
  45. CONNECT ENGINE ROOM MAIN WIRE 
  46. INSTALL HOOD LOCK CONTROL CABLE COVER 

    Refer to PROCEDURE - Step 3

  47. INSTALL HOOD LOCK ASSEMBLY 
    Refer to PROCEDURE - Step 6
  48. INSTALL HOOD LOCK RELEASE LEVER PROTECTOR 

    Refer to PROCEDURE - Step 7

  49. INSTALL HOOD SUB-ASSEMBLY 
    WARNING:

    Be sure to perform this procedure with several people as the hood sub-assembly is very heavy.
    1. GTY1079255Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      for bolt A 

      Torque: 17.5 N.m (178 kgf/cm, 13 ft.lbf) 

      for bolt B 

      Torque: 13 N.m (133 kgf/cm, 10 ft.lbf) 

  50. ADJUST HOOD SUB-ASSEMBLY 

    Refer to ADJUSTMENT [12/2021 - ]

  51. INSTALL WINDSHIELD WASHER HOSE ASSEMBLY 
  52. INSTALL HOOD INSULATOR 

    Refer to PROCEDURE - Step 3

  53. INSTALL COWL TOP VENTILATOR LOUVER SUB-ASSEMBLY 

    Refer to INSTALLATION [12/2021 - ]

  54. INSTALL RADIATOR ASSEMBLY 

    Refer to INSTALLATION [12/2021 - ]

  55. INSTALL FRONT BUMPER ASSEMBLY 
  56. INSTALL FRONT FENDER APRON TRIM PACKING D 
  57. INSTALL FRONT FENDER APRON TRIM PACKING C 
  58. INSTALL FRONT FENDER APRON TRIM PACKING B 
  59. INSTALL FRONT FENDER APRON TRIM PACKING A 
  60. INSTALL FRONT WHEEL 

    Refer to INSTALLATION [12/2021 - ]

  61. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL 

    Refer to INSTALLATION [12/2021 - ]

  62. INITIALIZATION AFTER RECONNECTING BATTERY TERMINAL 

    HINT: 

    When disconnecting and reconnecting the battery, there is an automatic learning function that completes learning when the respective system is used.

    Refer to AUTOMATIC LEARNING CHART [12/2021 - ]

  63. INSTALL ENGINE SIDE COVER LH 
  64. INSTALL ENGINE SIDE COVER RH 
  65. ADD ENGINE OIL 

    Refer to PROCEDURE - Step 7

  66. ADD COOLANT 

    Refer to PROCEDURE - Step 3

  67. ADD COOLANT (for Intercooler) 

    Refer to PROCEDURE - Step 3

  68. INSPECT SHIFT LEVER POSITION 

    Refer to PROCEDURE - Step 2

  69. ADD AND ADJUST AUTOMATIC TRANSMISSION FLUID 

    Refer to ADJUSTMENT [12/2021 - ]

  70. CHARGE AIR CONDITIONING SYSTEM WITH REFRIGERANT 

    Refer to PROCEDURE - Step 3

  71. WARM UP ENGINE 

    Refer to PROCEDURE - Step 4

  72. INSPECT FOR COOLANT LEAK 

    Refer to PROCEDURE - Step 3

  73. INSPECT FOR COOLANT LEAK (for Intercooler) 

    Refer to PROCEDURE - Step 1

  74. INSPECT FOR OIL LEAK 

    Refer to PROCEDURE - Step 10

  75. INSPECT FOR FUEL LEAK 

    Refer to PROCEDURE - Step 1

  76. INSPECT FOR EXHAUST GAS LEAK 

    Refer to PROCEDURE - Step 4

  77. INSPECT FOR REFRIGERANT LEAK 

    Refer to PROCEDURE - Step 5

  78. RESET MEMORY 
    Refer to PROCEDURE - Step 32
  79. ATF THERMAL DEGRADATION ESTIMATE RESET 
    Refer to PROCEDURE - Step 34
  80. INSPECT THROTTLE BODY WITH MOTOR ASSEMBLY 

    Refer to PROCEDURE - Step 1

  81. INSPECT IGNITION TIMING 

    Refer to PROCEDURE - Step 11

  82. INSPECT ENGINE IDLE SPEED 

    Refer to PROCEDURE - Step 12

  83. INSPECT CO/HC 

    Refer to PROCEDURE - Step 14

  84. INSPECT ENGINE COOLANT LEVEL IN RESERVOIR 

    Refer to PROCEDURE - Step 1

  85. INSPECT ENGINE OIL LEVEL 

    Refer to PROCEDURE - Step 1

  86. INSTALL OIL PAN PROTECTOR ASSEMBLY (w/ Oil Pan Protector) 

    Refer to PROCEDURE - Step 8

  87. INSTALL FRONT TRANSMISSION UNDER COVER ASSEMBLY (w/o Oil Pan Protector) 

    Refer to PROCEDURE - Step 9

  88. INSTALL FRAME UNDER COVER ASSEMBLY LH 

    Torque: 29 N.m (296 kgf/cm, 21 ft.lbf) 

  89. INSTALL FRAME UNDER COVER ASSEMBLY RH 

    Torque: 29 N.m (296 kgf/cm, 21 ft.lbf) 

  90. INSTALL NO. 2 ENGINE UNDER COVER ASSEMBLY 

    Torque: 29 N.m (296 kgf/cm, 21 ft.lbf) 

  91. INSTALL NO. 1 ENGINE UNDER COVER ASSEMBLY 
    1. GTY1080569Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Install in this Direction - -
      1. Set the No. 1 engine under cover assembly to the vehicle side while attaching the 2 temporary holding guides of the No. 1 engine under cover assembly to the vehicle frame as shown in the illustration.
      2. Move the side of the No. 1 engine under cover assembly facing the front of the vehicle and attach the 2 temporary holding guides to the vehicle frame.
      3. Install the 5 bolts.

        Torque: 29 N.m (296 kgf/cm, 21 ft.lbf) 

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