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Reassembly [09/2015 - ]: Procedure

WARNING: This page is about a different variant/trim than selected.
  1. INSTALL COUNTER DRIVEN GEAR TAPERED ROLLER BEARING (FRONT SIDE OUTER RACE) 
    1. Using SST and a hammer, install a new counter driven gear tapered roller bearing (front side outer race) to the transaxle housing.
      GTY643120Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      • SST: 09950-60020 
        1. 09951-00910
      • SST: 09950-70010 
        1. 09951-07150
      NOTE:

      Be sure to install the counter driven gear tapered roller bearing (front side outer race) so that there is no clearance between the counter driven gear tapered roller bearing (front side outer race) and the transaxle housing. If there is any clearance, the turning torque of the pinion and counter driven gear sub-assembly cannot be measured correctly.

  2. INSTALL DIFFERENTIAL CASE TAPERED ROLLER BEARING (FRONT SIDE OUTER RACE) 
    1. Using SST and a hammer, install a new differential case tapered roller bearing (front side outer race) to the transaxle housing.
      GTY613132Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      • SST: 09950-60020 
        1. 09951-00890
      • SST: 09950-70010 
        1. 09951-07200
      NOTE:

      Be sure to install the differential case tapered roller bearing (front side outer race) so that there is no clearance between the differential case tapered roller bearing (front side outer race) and the transaxle housing. If there is any clearance, the turning torque of the differential case assembly cannot be measured correctly.

  3. INSTALL COUNTER DRIVEN GEAR TAPERED ROLLER BEARING (REAR SIDE OUTER RACE) 
    1. Using SST and a hammer, install a new counter driven gear tapered roller bearing (rear side outer race) and shim to the automatic transaxle case sub-assembly.
      GTY668345Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      • SST: 09950-60010 
        1. 09951-00680
      • SST: 09950-70010 
        1. 09951-07200
      NOTE:

      Be sure to install the counter driven gear tapered roller bearing (rear side outer race) so that there is no clearance between the counter driven gear tapered roller bearing (rear side outer race) and shim, and the automatic transaxle case sub-assembly. If there is any clearance, the turning torque of the pinion and counter driven gear sub-assembly cannot be measured correctly.

  4. INSTALL DIFFERENTIAL CASE TAPERED ROLLER BEARING (REAR SIDE OUTER RACE) 
    1. Using SST and a hammer, install a new differential case tapered roller bearing (rear side outer race) and new shim to the automatic transaxle case sub-assembly.
      GTY622146Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      • SST: 09950-60020 
        1. 09951-00910
      • SST: 09950-70010 
        1. 09951-07150
      NOTE:

      Be sure to install the differential case tapered roller bearing (rear side outer race) so that there is no clearance between the differential case tapered roller bearing (rear side outer race) and shim, and the automatic transaxle case sub-assembly. If there is any clearance, the turning torque of the differential case assembly cannot be measured correctly.

  5. ADJUST DIFFERENTIAL SIDE BEARING PRELOAD 

    See step  3

  6. INSTALL TIGHT PLUG (COUNTER DRIVEN GEAR SIDE) 
    1. Using SST and a hammer, install a new tight plug (counter driven gear side) to the pinion and counter driven gear sub-assembly.
      GTY661593Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Depth
      • SST: 09201-41020 

      Standard Depth

      12.8 to 13.65 mm (0.504 to 0.537 in.)

  7. INSTALL TIGHT PLUG (DIFFERENTIAL DRIVE PINION SIDE) 
    1. Using SST and a hammer, install a new tight plug (differential drive pinion side) to the pinion and counter driven gear sub-assembly.
      GTY624137Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Depth
      • SST: 09950-60010 
        1. 09951-00260
      • SST: 09950-70010 
        1. 09951-07150

      Standard Depth

      25.3 to 26.15 mm (0.996 to 1.03 in.)

  8. INSTALL COUNTER DRIVEN GEAR TAPERED ROLLER BEARING (REAR SIDE INNER RACE) 
    1. Using SST and a press, install a new counter driven gear tapered roller bearing (rear side inner race) to the pinion and counter driven gear sub-assembly.
      GTY664859Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      • SST: 09316-60011 
        1. 09316-00071
      • SST: 09950-60010 
        1. 09951-00560
      • SST: 09950-70010 
        1. 09951-07150
      NOTE:

      Be sure to install the counter driven gear tapered roller bearing (rear side inner race) so that there is no clearance between the counter driven gear tapered roller bearing (rear side inner race) and the pinion and counter driven gear sub-assembly. If there is any clearance, the turning torque of the pinion and counter driven gear sub-assembly cannot be measured correctly.

  9. INSTALL COUNTER DRIVEN GEAR TAPERED ROLLER BEARING (FRONT SIDE INNER RACE) 
    1. Using SST and a press, install a new counter driven gear tapered roller bearing (front side inner race) to the pinion and counter driven gear sub-assembly.
      GTY625705Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      • SST: 09636-20010 
      NOTE:

      Be sure to install the counter driven gear tapered roller bearing (front side inner race) so that there is no clearance between the counter driven gear tapered roller bearing (front side inner race) and the pinion and counter driven gear sub-assembly. If there is any clearance, the turning torque of the pinion and counter driven gear sub-assembly cannot be measured correctly.

  10. ADJUST PINION AND COUNTER DRIVEN GEAR SUB-ASSEMBLY PRELOAD 
    1. Remove any remaining seal packing from the contact surfaces of the transaxle housing and automatic transaxle case sub-assembly.
    2. Install the differential case assembly to the automatic transaxle case sub-assembly.
      GTY652994Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Install the pinion and counter driven gear sub-assembly to the transaxle case sub-assembly.
      GTY652992Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Install the transaxle housing to the automatic transaxle case sub-assembly with the 24 bolts.
      GTY647794Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Bolt (A), (B), (D) 

      Torque: 29 N*m (296 kgf*cm, 21 ft.*lbf) 

      Bolt (C) 

      Torque: 35 N*m (357 kgf*cm, 26 ft.*lbf) 

      HINT: 

      Bolt Length 

      • Bolt (A): 30 mm (1.18 in.)
      • Bolt (B): 39 mm (1.54 in.)
      • Bolt (C): 43 mm (1.69 in.)
      • Bolt (D): 35 mm (1.38 in.)
    5. Using SST, turn the differential case assembly right and left 2 or 3 times to settle the bearings.
      GTY645441Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      • SST: 09564-33010 
    6. Using SST and a torque wrench, measure the turning torque of the pinion and counter driven gear sub-assembly while rotating SST at 100 rpm.

      Turning Torque

      0.9 to 3.5 N*m (9 to 36 kgf*cm, 8 to 31 in.*lbf)

      If the turning torque is not within the specified range, refer to the table below to select a shim so that the turning torque is within the specified range.

      Shim Thickness

      Part Number Thickness
      (mm (in.))      		 Mark
      90564-57035 1.19 (0.0469) CA
      90564-57036 1.22 (0.0480) CB
      90564-57037 1.25 (0.0492) CC
      90564-57038 1.28 (0.0504) CD
      90564-57039 1.31 (0.0516) CE
      90564-57040 1.34 (0.0528) CF
      90564-57041 1.37 (0.0539) CG
      90564-57042 1.40 (0.0551) CH
      90564-57043 1.43 (0.0563) CJ
      90564-57044 1.46 (0.0575) CK
      90564-57045 1.49 (0.0587) CL
      90564-57046 1.52 (0.0598) CM
      90564-57047 1.55 (0.0610) CN
      90564-57048 1.58 (0.0622) CP
      90564-57049 1.61 (0.0634) CR
      90564-57050 1.64 (0.0646) CS
      90564-57051 1.67 (0.0657) CT
      90564-57052 1.70 (0.0669) CU
      90564-57053 1.73 (0.0681) CV
      90564-57054 1.76 (0.0693) CW
      90564-57055 1.79 (0.0705) CX
      90564-57056 1.82 (0.0717) CY
      90564-57057 1.85 (0.0728) CZ
      90564-57058 1.88 (0.0740) DA
      90564-57059 1.91 (0.0752) DB
      90564-57060 1.94 (0.0764) DC
      90564-57061 1.97 (0.0776) DD
      90564-57062 2.00 (0.0787) DE
      90564-57063 2.03 (0.0799) DF
      90564-57064 2.06 (0.0811) DG
      90564-57065 2.09 (0.0823) DH
      90564-57066 2.12 (0.0835) DJ
      90564-57067 2.15 (0.0846) DK
      90564-57068 2.18 (0.0858) DL
      90564-57069 2.21 (0.0870) DM
    7. Remove the 24 bolts and transaxle housing from the automatic transaxle case sub-assembly.
      GTY647794Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      HINT: 

      Bolt Length 

      • Bolt (A): 30 mm (1.18 in.)
      • Bolt (B): 39 mm (1.54 in.)
      • Bolt (C): 43 mm (1.69 in.)
      • Bolt (D): 35 mm (1.38 in.)
    8. Remove the pinion and counter driven gear sub-assembly from the transaxle case sub-assembly.
    9. Remove the differential case assembly from the automatic transaxle case sub-assembly.
  11. INSTALL NO. 2 TRANSAXLE CASE PLUG 
    1. Coat 2 new O-rings with ATF and install them to the 2 No. 2 transaxle case plugs.
      GTY653195Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:

      Ensure that the 2 O-rings are not twisted.

    2. Using a T55 "TORX" socket wrench, install the 2 No. 2 transaxle case plugs to the automatic transaxle case sub-assembly.

      Torque: 39 N*m (398 kgf*cm, 29 ft.*lbf) 

    3. Coat 2 new O-rings with ATF and install them to the 2 No. 2 transaxle case plugs.
      GTY653198Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:

      Ensure that the 2 O-rings are not twisted.

    4. Using a T55 "TORX" socket wrench, install the 2 No. 2 transaxle case plugs to the transaxle housing.

      Torque: 39 N*m (398 kgf*cm, 29 ft.*lbf) 

  12. INSTALL NO. 1 TRANSAXLE CASE PLUG 
    1. Coat 3 new O-rings with ATF and install them to the 3 No. 1 transaxle case plugs.
      GTY681468Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:

      Ensure that the 3 O-rings are not twisted.

    2. Install the 3 No. 1 transaxle case plugs to the transaxle housing.

      Torque: 7.4 N*m (75 kgf*cm, 65 in.*lbf) 

    3. Coat 4 new O-rings with ATF and install them to the 4 No. 1 transaxle case plugs.
      GTY668356Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:

      Ensure that the 4 O-rings are not twisted.

    4. Install the 4 No. 1 transaxle case plugs to the automatic transaxle case sub-assembly.

      Torque: 7.4 N*m (75 kgf*cm, 65 in.*lbf) 

  13. INSTALL MANUAL VALVE LEVER SHAFT OIL SEAL 
    1. Coat the lip of a new manual valve lever shaft oil seal with a small amount of MP grease.
    2. Using SST and a hammer, install the manual valve lever shaft oil seal to the automatic transaxle case sub-assembly.
      GTY652050Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Depth
      • SST: 09950-60010 
        1. 09951-00200
      • SST: 09950-70010 
        1. 09951-07150

      Standard Depth

      -0.3 to 0.4 mm (-0.0118 to 0.0157 in.)

  14. INSTALL BREATHER PLUG 
    1. Coat a new O-ring with ATF and install it to the breather plug.
      GTY656720Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:

      Ensure that the O-ring is not twisted.

    2. Engage each claw to install the breather plug to the automatic transaxle case sub-assembly.
      GTY629728Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Push in
      NOTE:

      Securely push in the automatic transaxle case sub-assembly until the breather plug is engaged.

  15. INSTALL DIRECT CLUTCH DRUM OIL SEAL RING 
    1. Coat 2 new direct clutch drum oil seal rings with ATF and install them to the automatic transaxle case sub-assembly.
      GTY653169Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  16. INSTALL NO. 1 THRUST BEARING RACE 
    1. Coat the No. 1 thrust bearing race with ATF and install it to the automatic transaxle case sub-assembly.
      GTY653172Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      No. 1 Thrust Bearing Race Diameter

      - Inside (mm (in.)) Outside (mm (in.))
      No. 1 thrust bearing race 52.8 (2.08) 76.4 (3.01)
  17. INSTALL 1ST AND REVERSE BRAKE PISTON 
    1. Coat 2 new O-rings with ATF and install them to the 1st and reverse brake piston.
      GTY653168Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:

      Ensure that the 2 O-rings are not twisted.

    2. Install the 1st and reverse brake piston to the automatic transaxle case sub-assembly.
      NOTE:

      Be careful not to damage the 2 O-rings.

    3. Install the 1st and reverse brake return spring sub-assembly to the 1st and reverse brake piston.
      GTY653170Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Place SST on the 1st and reverse brake return spring sub-assembly and compress it with a press.
      GTY621471Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Protective Tape
      • SST: 09387-00140 
      • SST: 09950-60010 
        1. 09951-00650
      • SST: 09950-70010 
        1. 09951-07200
      NOTE:
      • Place SST on the 1st and reverse brake return spring sub-assembly as shown in the illustration.
      • Make sure that SST does not interfere with the 1st and reverse brake piston.
      • Stop pressing when the spring seat is 1 to 2 mm (0.0394 to 0.0787 in.) below the snap ring groove to prevent the spring seat from being deformed.
    5. Using a screwdriver with its tip wrapped with protective tape, install the snap ring to the automatic transaxle case sub-assembly.
      NOTE:
      • Install the snap ring as shown in the illustration.
      • Be careful not to damage the automatic transaxle case sub-assembly.
  18. INSTALL INTERMEDIATE SHAFT O-RING 
    1. Coat 2 new intermediate shaft O-rings with ATF and install them to the intermediate shaft sub-assembly.
      GTY652234Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:

      Ensure that the 2 intermediate shaft O-rings are not twisted.

  19. INSTALL C-2 CLUTCH PISTON 
    1. Coat the rubber portion on the edge of the C-2 clutch piston with ATF.
      GTY398498Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install the C-2 clutch piston to the intermediate shaft sub-assembly.
  20. INSTALL CLUTCH RETURN WITH RETAINER SPRING SUB-ASSEMBLY 
    1. Install the clutch return with retainer spring sub-assembly to the intermediate shaft sub-assembly.
      GTY653258Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  21. INSTALL C-2 CLUTCH BALANCER 
    1. Coat the rubber portion on the edge of the C-2 clutch balancer with ATF.
      GTY398490Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install the C-2 clutch balancer to the intermediate shaft sub-assembly.
    3. Place SST on the C-2 clutch balancer, and compress the clutch return with retainer spring sub-assembly with a press.
      GTY685294Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      • SST: 09387-00020 
      NOTE:

      Stop pressing when the spring seat is 1 to 2 mm (0.0394 to 0.0787 in.) below the snap ring groove to prevent the spring seat from being deformed.

    4. Using a snap ring expander, install the snap ring to the intermediate shaft sub-assembly.
      NOTE:

      Do not expand the snap ring excessively.

  22. INSTALL NO. 2 CLUTCH DISC 
    1. Install the direct clutch flange, 4 No. 2 clutch discs and 4 No. 2 clutch plates to the intermediate shaft sub-assembly.
      GTY623543Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 Direct Clutch Flange
      *2 No. 2 Clutch Disc
      *3 No. 2 Clutch Plate
      NOTE:

      Make sure that the direct clutch flange, 4 No. 2 clutch discs and 4 No. 2 clutch plates are installed in the correct order.

    2. Using a screwdriver with its tip wrapped with protective tape, install the snap ring to the intermediate shaft sub-assembly.
      GTY654339Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Protective Tape
      NOTE:

      Be careful not to damage the intermediate shaft sub-assembly.

  23. INSTALL C-2 CLUTCH ASSEMBLY 
    1. Coat the thrust needle roller bearing with ATF and install it to the C-2 clutch assembly.
      GTY644628Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 C-2 Clutch Assembly
      *2 Thrust Needle Roller Bearing

      Thrust Needle Roller Bearing Diameter

      - Inside (mm (in.)) Outside (mm (in.))
      Thrust needle roller bearing 50.5 (1.99) 71.1 (2.80)
    2. Install the C-2 clutch assembly to the automatic transaxle case sub-assembly.
    3. Coat the thrust needle roller bearing and No. 2 thrust bearing race with ATF and install them to the C-2 clutch assembly.
      GTY683421Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 Thrust Needle Roller Bearing
      *2 No. 2 Thrust Bearing Race

      Thrust Needle Roller Bearing and No. 2 Thrust Bearing Race Diameter

      - Inside (mm (in.)) Outside (mm (in.))
      Thrust needle roller bearing 24.25 (0.955) 41.17 (1.62)
      No. 2 thrust bearing race 24.2 (0.953) 41.7 (1.64)
  24. INSTALL 1ST AND REVERSE BRAKE CLUTCH DISC 
    1. Install the 2 1st and reverse brake flanges, 5 1st and reverse brake clutch discs and 4 1st and reverse brake clutch plates to the automatic transaxle case sub-assembly.
      GTY617613Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 1st and Reverse Brake Flange
      *2 1st and Reverse Brake Clutch Disc
      *3 1st and Reverse Brake Clutch Plate
      NOTE:
      • Make sure that the 2 1st and reverse brake flanges, 5 1st and reverse brake clutch discs and 4 1st and reverse brake clutch plates are installed in the correct order.
      • Be sure to install the 1st and reverse brake flanges in the correct direction as shown in the illustration.
    2. Using a screwdriver with its tip wrapped with protective tape, install the snap ring to the automatic transaxle case sub-assembly.
      GTY635946Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Protective Tape
      NOTE:
      • Install the snap ring as shown in the illustration.
      • Be careful not to damage the automatic transaxle case sub-assembly.
  25. INSPECT CLEARANCE OF NO. 2 BRAKE 

    See step  16, or see step  16, or see step  16

  26. INSPECT CLEARANCE OF C-2 CLUTCH 

    See step  17, or see step  17, or see step  17

  27. INSTALL REAR PLANETARY SUN GEAR SUB-ASSEMBLY 
    1. Coat the No. 4 thrust bearing race and No. 3 thrust bearing race with ATF and install them to the rear planetary sun gear sub-assembly.
      GTY685078Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 No. 4 Thrust Bearing Race
      *2 Rear Planetary Sun Gear Sub-assembly
      *3 No. 3 Thrust Bearing Race

      No. 4 Thrust Bearing Race and No. 3 Thrust Bearing Race Diameter

      - Inside (mm (in.)) Outside (mm (in.))
      No. 4 thrust bearing race 33.2 (1.31) 45.6 (1.80)
      No. 3 thrust bearing race 25.6 (1.01) 43.7 (1.72)
    2. Install the rear planetary sun gear sub-assembly to the C-2 clutch assembly.
  28. INSTALL REAR PLANETARY GEAR ASSEMBLY 
    1. Coat the No. 4 planetary carrier thrust washer with ATF and install it to the rear planetary gear assembly.
      GTY624127Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install the one-way clutch assembly to the rear planetary gear assembly.
      GTY624126Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Install the one-way clutch assembly with rear planetary gear assembly to the C-2 clutch assembly.
      GTY624125Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Using a screwdriver with its tip wrapped with protective tape, install the snap ring to the automatic transaxle case sub-assembly.
      GTY638163Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Protective Tape
      NOTE:
      • Install the snap ring as shown in the illustration.
      • Be careful not to damage the automatic transaxle case sub-assembly.
    5. Coat the No. 3 planetary carrier thrust washer with ATF and install it to the rear planetary gear assembly.
      GTY624130Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  29. INSTALL PLANETARY SUN GEAR SUB-ASSEMBLY 
    1. Install the thrust needle roller bearing to the rear planetary gear assembly.
      GTY675055Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install the planetary sun gear sub-assembly to the rear planetary gear assembly.
      GTY624129Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  30. INSTALL FRONT PLANETARY GEAR SUB-ASSEMBLY 
    1. Install the transmission revolution sensor (NC) and spacer to the front planetary gear sub-assembly with the bolt.
      GTY661152Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 Transmission Revolution Sensor (NC)
      *2 Spacer

      Torque: 5.4 N*m (55 kgf*cm, 48 in.*lbf) 

    2. Install the front planetary gear sub-assembly to the automatic transaxle case sub-assembly.
      GTY652937Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:

      Be careful not to damage the wire harness.

    3. Using a T55 "TORX" socket wrench, install the 6 bolts.
      GTY652940Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Torque: 62 N*m (632 kgf*cm, 46 ft.*lbf) 

    4. Install the clamp to the automatic transaxle case sub-assembly with the bolt.
      GTY652939Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Torque: 9.8 N*m (100 kgf*cm, 87 in.*lbf) 

    5. Engage the wire harness clamp.
      NOTE:
      • Make sure that the wire harness will not get caught on other components.
      • Remove any slack in the wire harness.
  31. INSTALL B-1 BRAKE PISTON 
    1. Coat a new O-ring with ATF and install it to the B-1 brake piston.
      GTY652929Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:

      Ensure that the O-ring is not twisted.

    2. Coat 3 new O-rings with ATF and install them to the brake piston cover.
      GTY652931Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:

      Ensure that the 3 O-rings are not twisted.

    3. Install the B-1 brake piston compression spring, B-1 brake piston and brake piston cover to the automatic transaxle case sub-assembly.
      GTY642649Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 B-1 Brake Piston Compression Spring
      *2 B-1 Brake Piston
      *3 Brake Piston Cover
    4. Using snap ring pliers, install the snap ring to the automatic transaxle case sub-assembly.
      GTY681426Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  32. INSTALL TRANSMISSION LUBE APPLY TUBE 
    1. Install the transmission lube apply tube to the automatic transaxle case sub-assembly.
      GTY653002Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install the clamp to the automatic transaxle case sub-assembly with the bolt.
      GTY653001Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Torque: 9.8 N*m (100 kgf*cm, 87 in.*lbf) 

  33. INSTALL FRONT DRIVE SHAFT OIL SEAL LH 
    1. Coat the lip of a new front drive shaft oil seal LH with MP grease.
    2. Using SST and a hammer, install the front drive shaft oil seal LH to the automatic transaxle case sub-assembly.
      GTY657741Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Depth
      • SST: 09316-10010 
      • SST: 09950-70010 
        1. 09951-07150

      Standard Depth

      -0.5 to 0.5 mm (-0.0197 to 0.0197 in.)

  34. INSTALL TRANSAXLE CASE OIL SEAL 
    1. Coat the lip of a new transaxle case oil seal with MP grease.
    2. Using SST and a hammer, install the transaxle case oil seal to the transaxle housing.
      GTY648135Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Depth
      • SST: 09316-10010 
      • SST: 09950-70010 
        1. 09951-07150

      Standard Depth

      5.5 to 6.5 mm (0.217 to 0.256 in.)

  35. INSTALL DIFFERENTIAL CASE ASSEMBLY 
    1. Install the differential case assembly to the automatic transaxle case sub-assembly.
      GTY652994Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  36. INSTALL PINION AND COUNTER DRIVEN GEAR SUB-ASSEMBLY 
    1. Install the pinion and counter driven gear sub-assembly to the automatic transaxle case sub-assembly.
      GTY652992Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  37. INSTALL INPUT SUN GEAR DRUM 
    1. Install the input sun gear drum to the rear planetary gear assembly.
      GTY681425Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Coat the thrust needle roller bearing and No. 5 thrust bearing race with ATF and install them to the input sun gear drum.
      GTY619488Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 Thrust Needle Roller Bearing
      *2 No. 5 Thrust Bearing Race

      Thrust Needle Roller Bearing and No. 5 Thrust Bearing Race Diameter

      - Inside (mm (in.)) Outside (mm (in.))
      Thrust needle roller bearing 33.2 (1.31) 45.6 (1.80)
      No. 5 thrust bearing race 35.2 (1.39) 47 (1.85)
  38. INSTALL C-1 DRUM O-RING 
    1. Coat 2 new C-1 drum O-rings with ATF and install them to the clutch drum sub-assembly.
      GTY653260Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:

      Ensure that the 2 C-1 drum O-rings are not twisted.

  39. INSTALL FORWARD CLUTCH PISTON 
    1. Coat a new O-ring with ATF and install it to the forward clutch piston.
      GTY653190Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:

      Ensure that the O-ring is not twisted.

    2. Install the forward clutch piston to the clutch drum sub-assembly.
      GTY653189Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:

      Be careful not to damage the O-ring.

  40. INSTALL FORWARD CLUTCH RETURN SPRING SUB-ASSEMBLY 
    1. Install the forward clutch return spring sub-assembly to the clutch drum sub-assembly.
      GTY653183Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  41. INSTALL NO. 1 CLUTCH BALANCER 
    1. Install the No. 1 clutch balancer to the clutch drum sub-assembly.
      GTY681465Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Place SST on the No. 1 clutch balancer and compress the forward clutch return spring sub-assembly with a press.
      GTY630197Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      • SST: 09387-00020 
      NOTE:

      Stop pressing when the spring seat is 1 to 2 mm (0.0394 to 0.0787 in.) below the snap ring groove to prevent the spring seat from being deformed.

    3. Using a snap ring expander, install the snap ring to the clutch drum sub-assembly.
      NOTE:

      Do not expand the snap ring excessively.

  42. INSTALL FORWARD MULTIPLE DISC CLUTCH DISC 
    1. Install the forward clutch flange, 5 forward multiple disc clutch discs and 5 forward multiple disc clutch plates to the clutch drum sub-assembly.
      GTY635821Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 Forward Clutch Flange
      *2 Forward Multiple Disc Clutch Disc
      *3 Forward Multiple Disc Clutch Plate
      NOTE:

      Make sure that the forward clutch flange, 5 forward multiple disc clutch discs and 5 forward multiple disc clutch plates are installed in the correct order.

    2. Using a screwdriver with its tip wrapped with protective tape, install the snap ring to the clutch drum sub-assembly.
      GTY672879Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Protective Tape
      NOTE:

      Be careful not to damage the clutch drum sub-assembly.

  43. INSPECT CLEARANCE OF C-1 CLUTCH 

    See step  15, or see step  15, or see step  15

  44. INSTALL C-1 CLUTCH ASSEMBLY 
    1. Install the C-1 clutch assembly to the rear planetary sun gear sub-assembly.
      GTY653010Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Coat the thrust needle roller bearing and No. 6 thrust bearing race with ATF and install them to the C-1 clutch assembly.
      GTY684455Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 Thrust Needle Roller Bearing
      *2 No. 6 Thrust Bearing Race

      Thrust Needle Roller Bearing and No. 6 Thrust Bearing Race Diameter

      - Inside (mm (in.)) Outside (mm (in.))
      Thrust needle roller bearing 39.2 (1.54) 52.6 (2.07)
      No. 6 thrust bearing race 38.1 (1.50) 50.2 (1.98)
  45. INSTALL FRONT PLANETARY RING GEAR 
    1. Install the front planetary ring gear flange to the front planetary ring gear.
      GTY653013Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Using a screwdriver with its tip wrapped with protective tape, install the snap ring to the front planetary ring gear.
      GTY652484Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Protective Tape
      NOTE:

      Be careful not to damage the front planetary ring gear.

    3. Install the front planetary ring gear with front planetary ring gear flange to the C-1 clutch assembly.
      GTY653014Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Coat the thrust needle roller bearing with ATF and install it to the front planetary ring gear flange.
      GTY653005Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Thrust Needle Roller Bearing Diameter

      - Inside (mm (in.)) Outside (mm (in.))
      Thrust needle roller bearing 57.3 (2.26) 71.94 (2.83)
  46. INSTALL FRONT PLANETARY GEAR ASSEMBLY 
    1. Coat the needle roller bearing with ATF and install it to the front planetary gear assembly.
      GTY624132Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Coat 4 new input shaft oil seal rings with ATF and install them to the front planetary gear assembly.
      GTY681427Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Coat 2 new rear input shaft oil seal rings with ATF and install them to the front planetary gear assembly.
      GTY653007Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Coat the No. 9 thrust bearing race, thrust needle roller bearing and No. 8 thrust bearing race with ATF and install them to the front planetary gear assembly.
      GTY655113Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 No. 9 Thrust Bearing Race
      *2 Thrust Needle Roller Bearing
      *3 No. 8 Thrust Bearing Race

      No. 9 Thrust Bearing Race, Thrust Needle Roller Bearing and No. 8 Thrust Bearing Race Diameter

      - Inside (mm (in.)) Outside (mm (in.))
      No. 9 thrust bearing race 31.1 (1.22) 51 (2.01)
      Thrust needle roller bearing 29.8 (1.17) 48.8 (1.92)
      No. 8 thrust bearing race 29.8 (1.17) 48.8 (1.92)
    5. Install the planetary sun gear to the front planetary gear assembly.
      GTY653008Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    6. Coat the No. 2 planetary carrier thrust washer and No. 7 thrust bearing race with ATF and install them to the front planetary gear assembly.
      GTY627823Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 No. 2 Planetary Carrier Thrust Washer
      *2 No. 7 Thrust Bearing Race

      No. 7 Thrust Bearing Race Diameter

      - Inside (mm (in.)) Outside (mm (in.))
      No. 7 thrust bearing race 58.8 (2.31) 72.7 (2.86)
  47. INSTALL C-3 AND C-4 CLUTCH ASSEMBLY 
    1. Install the C-3 and C-4 clutch assembly to the front planetary gear assembly.
      GTY652976Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install the C-3 and C-4 clutch assembly with front planetary gear assembly to the automatic transaxle case sub-assembly.
      GTY652975Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Install the B-1 brake band assembly to the C-3 and C-4 clutch drum.
      GTY652978Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Install the bolt to the automatic transaxle case sub-assembly.
      GTY652977Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Torque: 167 N*m (1703 kgf*cm, 123 ft.*lbf) 

  48. INSTALL MANUAL VALVE LEVER SUB-ASSEMBLY 
    1. Install the manual valve lever sub-assembly to the automatic transaxle case sub-assembly.
      GTY681419Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:

      Do not damage the manual valve lever shaft oil seal while installing the manual valve lever sub-assembly to the automatic transaxle case sub-assembly.

  49. INSTALL PARKING LOCK PIN SUB-ASSEMBLY 
    GTY652969Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    1. Coat the parking lock pin sub-assembly with ATF and install it to the automatic transaxle case sub-assembly.
  50. INSTALL PARKING LOCK PAWL 
    1. Install the parking lock pawl to the automatic transaxle case sub-assembly.
      GTY652968Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install the parking lock pawl shaft and torsion spring to the automatic transaxle case sub-assembly.
      GTY675029Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 Parking Lock Pawl Shaft
      *2 Torsion Spring
  51. INSTALL PARKING LOCK ROD SUB-ASSEMBLY 
    1. Align the slot with the notches on the manual valve lever sub-assembly and install the parking lock rod sub-assembly.
      GTY637847Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 Parking Lock Pawl
      *2 Parking Lock Rod Sub-assembly
      *3 Parking Lock Pin Sub-assembly
    2. Install the parking lock pawl bracket to the automatic transaxle case sub-assembly with the bolt.
      GTY681420Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Torque: 9.8 N*m (100 kgf*cm, 87 in.*lbf) 

    3. Install the spring guide sleeve and torsion spring to the automatic transaxle case sub-assembly with the bolt.
      GTY652972Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Torque: 9.8 N*m (100 kgf*cm, 87 in.*lbf) 

  52. INSTALL MANUAL DETENT SPRING SUB-ASSEMBLY 
    1. Install the manual detent spring sub-assembly and manual detent spring cover to the automatic transaxle case sub-assembly with the bolt.
      GTY645466Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 Manual Detent Spring Cover
      *2 Manual Detent Spring Sub-assembly

      Torque: 9.8 N*m (100 kgf*cm, 87 in.*lbf) 

  53. INSTALL NO. 1 GOVERNOR APPLY GASKET 
    1. Coat a new No. 1 governor apply gasket with ATF and install it to the automatic transaxle case sub-assembly.
      GTY652980Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  54. INSTALL FRONT OIL PUMP ASSEMBLY 
    1. Coat the planetary carrier thrust washer with ATF and install it to the front oil pump assembly.
      GTY681421Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install the front oil pump assembly to the automatic transaxle case sub-assembly with the 7 bolts.
      GTY669262Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Torque: 25 N*m (255 kgf*cm, 18 ft.*lbf) 

      HINT: 

      Bolt Length 

      • Bolt (A): 35 mm (1.38 in.)
      • Bolt (B): 25 mm (0.984 in.)
    3. Coat a new front oil pump body O-ring with ATF and install it to the front oil pump assembly.
      NOTE:

      Ensure that the front oil pump body O-ring is not twisted.

    4. Coat 3 new transaxle case gaskets with ATF and install them to the front oil pump assembly.
      GTY652982Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  55. INSPECT B-1 BRAKE PISTON ROD STROKE 

    See step  10, or see step  10, or see step  10

  56. INSTALL TRANSAXLE HOUSING OIL SEPARATOR 
    1. Install the 3 transmission oil cleaner magnets to the transaxle housing oil separator.
      GTY681296Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install the transaxle housing oil separator to the transaxle housing with the 2 bolts.
      GTY652848Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Torque: 5.4 N*m (55 kgf*cm, 48 in.*lbf) 

      NOTE:

      If the transaxle housing oil separator is deformed or damaged, replace it with a new one.

  57. INSTALL DIFFERENTIAL GEAR LUBE APPLY TUBE 
    1. Install the differential gear lube apply tube to the transaxle housing.
      GTY652842Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install the clamp to the transaxle housing with the bolt.
      GTY652834Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Torque: 5.4 N*m (55 kgf*cm, 48 in.*lbf) 

  58. INSTALL TRANSAXLE HOUSING 
    1. Remove any remaining seal packing from the sealing surfaces of the transaxle housing and automatic transaxle case sub-assembly.
      NOTE:

      Make sure that there is no ATF on the sealing surfaces.

    2. Apply FIPG to the automatic transaxle case sub-assembly.
      GTY672485Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a FIPG

      FIPG

      Toyota Genuine Seal Packing 1281 Three Bond 1281 or equivalent

      NOTE:
      • Apply FIPG in a continuous line (width 1.4 mm (0.0551 in.)) along the sealing surface.
      • After applying FIPG, install the transaxle housing to the automatic transaxle case sub-assembly within 3 minutes and tighten the bolts within 20 minutes.
    3. Install the transaxle housing to the automatic transaxle case sub-assembly with the 24 bolts.
      GTY647794Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Bolt (A), (B), (D) 

      Torque: 29 N*m (296 kgf*cm, 21 ft.*lbf) 

      Bolt (C) 

      Torque: 35 N*m (357 kgf*cm, 26 ft.*lbf) 

      HINT: 

      Bolt Length 

      • Bolt (A): 30 mm (1.18 in.)
      • Bolt (B): 39 mm (1.54 in.)
      • Bolt (C): 43 mm (1.69 in.)
      • Bolt (D): 35 mm (1.38 in.)
  59. INSPECT INPUT SHAFT END PLAY 

    See step  2, or see step  2, or see step  2

  60. INSTALL TRANSMISSION REVOLUTION SENSOR (NT) 

    Refer to PROCEDURE - Step 1

  61. INSTALL TRANSMISSION REVOLUTION SENSOR (NC3) 

    Refer to PROCEDURE - Step 2

  62. INSTALL TRANSMISSION WIRE 

    Refer to PROCEDURE - Step 1

  63. INSTALL TRANSMISSION VALVE BODY ASSEMBLY 

    Refer to PROCEDURE - Step 1

  64. INSTALL TRANSMISSION OIL CLEANER MAGNET 
    1. Install the 2 transmission oil cleaner magnets to the transaxle side cover sub-assembly.
      GTY669491Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 Transmission Oil Cleaner Magnet
  65. INSTALL TRANSAXLE SIDE COVER SUB-ASSEMBLY 
    1. Remove any remaining seal packing from the sealing surface of the automatic transaxle case sub-assembly.
      NOTE:

      Make sure that there is no ATF on the sealing surface.

    2. Clean the 13 bolts and bolt holes in the automatic transaxle case sub-assembly.
    3. Temporarily install 2 stud bolts to the automatic transaxle case sub-assembly by hand, to the positions shown in the illustration.
      GTY624275Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Item Part No.
      Stud Bolt 92122-80825
    4. Apply FIPG to a new transaxle side cover sub-assembly.
      GTY618892Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a FIPG

      FIPG

      Toyota Genuine Seal Packing 1281 Three Bond 1281 or equivalent

      NOTE:
      • Apply FIPG in a continuous line (width 2.5 mm (0.0984 in.)) along the sealing surface.
      • After applying FIPG, install the transaxle side cover sub-assembly to the automatic transaxle case sub-assembly within 3 minutes and tighten the bolts within 20 minutes.
    5. Apply adhesive to 2 or 3 threads on the ends of the 13 bolts.
      GTY671258Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Adhesive

      Adhesive

      Toyota Genuine Adhesive 1344, Three Bond 1344 or equivalent

      NOTE:

      Make sure to install the bolts immediately after applying adhesive to prevent foreign matter from attaching to them.

    6. Using a T40 "TORX" socket wrench, install the transaxle side cover sub-assembly to the automatic transaxle case sub-assembly with the 11 bolts.
      GTY646749Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Stud Bolt

      Torque: 13 N*m (133 kgf*cm, 10 ft.*lbf) 

    7. Remove the 2 stud bolts.
    8. Using a T40 "TORX" socket wrench, install the 2 bolts.
      GTY632287Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Torque: 13 N*m (133 kgf*cm, 10 ft.*lbf) 

  66. INSTALL TRANSMISSION CASE PLUG ASSEMBLY 
    1. Install a new transmission case plug assembly to the transaxle housing.
      GTY408805Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  67. INSTALL REFILL PLUG 
    1. Install the refill plug and a new gasket to the automatic transaxle case sub-assembly.
      GTY652852Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Torque: 49 N*m (500 kgf*cm, 36 ft.*lbf) 

  68. INSTALL INLET NO. 1 OIL COOLER TUBE SUB-ASSEMBLY 
    1. Coat a new O-ring with ATF and install it to the inlet No. 1 oil cooler tube sub-assembly.
      GTY652824Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:

      Ensure that the O-ring is not twisted.

    2. Install the inlet No. 1 oil cooler tube sub-assembly to the transaxle housing.
      GTY416600Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:

      The installation bolts will be installed after installing the outlet No. 1 oil cooler tube sub-assembly.

  69. INSTALL OUTLET NO. 1 OIL COOLER TUBE SUB-ASSEMBLY 
    1. Coat a new O-ring with ATF and install it to the outlet No. 1 oil cooler tube sub-assembly.
      GTY652812Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:

      Ensure that the O-ring is not twisted.

    2. Install the outlet No. 1 oil cooler tube sub-assembly to the transaxle housing.
      GTY398492Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Temporarily install the 4 bolts in the order shown in the illustration.
      Fig 1: Oil Cooler Tube Sub-Assembly Tightening Sequence
      GTY673471Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Fully tighten the 4 bolts in the order shown in the illustration.

      Torque: 25 N*m (255 kgf*cm, 18 ft.*lbf) 

  70. INSTALL OVERFLOW PLUG 
    1. Coat a new O-ring with ATF and install it to the overflow plug.
      GTY681393Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:

      Ensure that the O-ring is not twisted.

    2. Using a 17 mm straight hexagon wrench, install the overflow plug to the transaxle housing.
      GTY652854Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Torque: 47 N*m (479 kgf*cm, 35 ft.*lbf) 

  71. INSTALL DRAIN PLUG 
    1. Coat a new O-ring with ATF and install it to the drain plug.
      GTY681386Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:

      Ensure that the O-ring is not twisted.

    2. Using a T40 "TORX" socket wrench, install the drain plug to the overflow plug.

      Torque: 7.4 N*m (75 kgf*cm, 65 in.*lbf) 

  72. INSTALL PARK/NEUTRAL POSITION SWITCH ASSEMBLY 
    1. Align the groove and the neutral alignment mark line.
      GTY643549Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Neutral Alignment Mark Line
      *b Groove
    2. Install the park/neutral position switch assembly to the manual valve lever sub-assembly.
      NOTE:
      • Before installing the park/neutral position switch assembly, remove any dirt or foreign matter on the installation portion of the manual valve lever sub-assembly. Be sure to install the park/neutral position switch assembly straight along the manual valve lever sub-assembly while being careful not to deform the plate spring that supports the manual valve lever sub-assembly. If the plate spring is deformed, the park/neutral position switch assembly cannot be reinstalled correctly.
      • After installing the park/neutral position switch assembly, check that the neutral alignment mark line and groove on the park/neutral position switch assembly are aligned.
    3. Temporarily install the 2 bolts.
    4. Install the lock nut and a new lock plate to the manual valve lever sub-assembly.

      Torque: 6.9 N*m (70 kgf*cm, 61 in.*lbf) 

    5. Temporarily install the transmission control shaft lever to the manual valve lever sub-assembly.
    6. Turn the transmission control shaft lever clockwise until it stops, and then turn it counterclockwise 2 notches to set it to the N position.
      GTY683735Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a P Position
      *b N Position
    7. Remove the transmission control shaft lever from the manual valve lever sub-assembly.
    8. Align the neutral alignment mark line with the park/neutral position switch assembly groove and tighten the 2 bolts.

      Torque: 5.4 N*m (55 kgf*cm, 48 in.*lbf) 

    9. Using a screwdriver, bend the tabs of the lock plate.
      GTY416603Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  73. INSTALL TRANSMISSION CONTROL SHAFT LEVER 
    1. Install the transmission control shaft lever to the manual valve lever sub-assembly with the nut.
      GTY652818Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Torque: 16 N*m (163 kgf*cm, 12 ft.*lbf) 

  74. INSTALL BREATHER PLUG HOSE 
    1. Install the breather hose clamp and transmission breather clamp to the breather plug hose.
      GTY638211Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 No. 1 Breather Plug (ATM)
      *2 Breather Hose Clamp
      *3 Transmission Breather Clamp
      *4 Breather Plug Hose
    2. Install the No. 1 breather plug (ATM) to the breather plug hose.
    3. Install the breather plug hose to the breather plug.
      GTY632289Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
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