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Home >> Lexus >> 2020 >> UX 200 Luxury >> Repair and Diagnosis >> Transmission >> Automatic Trans >> Continuously Variable Transaxle (CVT) System (K120) (Service Information) (2 Of 2) >> Transmission Control Cable >> Installation [10/2018 - 07/2022] >> Procedure

Installation [10/2018 - 07/2022]: Procedure

  1. INSTALL TRANSMISSION CONTROL CABLE ASSEMBLY 
    NOTE:

    Before installing the transmission control cable assembly, check that the shift lever is in N.

    1. Turn the transmission control shaft lever clockwise until it stops, then turn it counterclockwise 2 notches.
      GTY879839Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a N
      NOTE:

      If the transmission control shaft lever is turned counterclockwise more than necessary, manual valve link lever sub-assembly may separate from the manual valve.

      GTY937286Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 Transmission Control Shaft Lever
      *a Manual Valve Link Lever Sub-assembly
      *b Manual Valve
    2. Pass the transmission control cable assembly into the vehicle and install the transmission control cable assembly to the vehicle body with the 2 nuts.

      Torque: 5.0 N.m (51 kgf/cm, 44 in.lbf) 

    3. Engage the guide to connect the transmission control cable assembly to vehicle body.
    4. Install the nut.

      Torque: 5.0 N.m (51 kgf/cm, 44 in.lbf) 

    5. Install the transmission control cable assembly to the No. 1 transmission control cable bracket with a new clip.
    6. GTY777489Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Correct
      *b Incorrect

      Connect the transmission control cable assembly to the transmission control shaft lever as shown in the illustration.

    7. GTY776919Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 Adjuster Case
      *2 Adjuster Case Cover

      Slide the adjuster case cover in the direction shown by the arrow.

    8. Using a precision screwdriver, pull out the lock piece of the adjuster case.
      GTY803139Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 Adjuster Case
      *2 Lock Piece
    9. Turn the lock nut of the transmission control cable assembly counterclockwise. While holding the lock nut, push in the stopper.
      GTY825344Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 Lock Nut
      *2 Stopper
      *a Push in
    10. Connect the transmission control cable assembly to the transmission floor shift assembly.
      NOTE:

      After installation, check that the outer part of the stopper is as shown in the illustration.

      GTY796969Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 Stopper
    11. Connect the transmission control cable assembly to the transmission floor shift assembly.
      NOTE:
      • Push the end of the transmission control cable assembly all the way to the base of the transmission floor shift assembly pin.
      • Connect the transmission control cable assembly so that the lock piece faces the driver side.
      GTY798578Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    12. Using your fingers, gently pull the cable rod towards the rear of the vehicle to remove backlash.
      GTY828708Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 Cable Rod
    13. Push in the lock piece of the adjuster case to lock it.
      GTY809700Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 Lock Piece
      *2 Adjuster Case
    14. Move the adjuster case cover in the direction shown by the arrow.
      NOTE:

      If the adjuster case cover is not moved far enough so that the adjuster case cover engages the lock piece, the cable will not be able to lock, and reliable shift operation will not be possible.

      GTY825278Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 Adjuster Case Cover
      *2 Adjuster Case
  2. INSTALL NO. 1 CONSOLE BOX DUCT 
    1. Install the No. 1 console box duct to the vehicle body with the clip.
  3. INSTALL NO. 2 CONSOLE BOX DUCT 
    1. Install the No. 2 console box duct to the vehicle body with the 3 clips.
    2. Engage the clamp to connect the wire harness.
  4. INSTALL REAR CONSOLE BOX ASSEMBLY 

    Refer to INSTALLATION [10/2018 - 07/2022]

  5. INSTALL FRONT NO. 1 FLOOR HEAT INSULATOR 
    1. Install the front No. 1 floor heat insulator to the vehicle body with the 3 nuts.

      Torque: 5.0 N.m (51 kgf/cm, 44 in.lbf) 

  6. INSTALL FRONT EXHAUST PIPE ASSEMBLY (TWC: Front and Rear Catalyst) 

    Refer to INSTALLATION [10/2018 - 07/2022]

  7. INSTALL BATTERY CLAMP 

    See step [10/2018 - 08/2021] 35 , or see step [08/2021 - 07/2022] 34

  8. INSTALL ECM 

    Refer to PROCEDURE - Step 3

  9. INSTALL AIR CLEANER CASE SUB-ASSEMBLY 

    Refer to PROCEDURE - Step 5

  10. INSTALL AIR CLEANER CAP WITH AIR CLEANER HOSE 

    Refer to PROCEDURE - Step 3

  11. INSTALL NO. 1 AIR CLEANER INLET 

    Refer to PROCEDURE - Step 18 [10/2018 - 10/2019] , or refer to PROCEDURE - Step 17 [10/2019 - 07/2022]

  12. INSTALL NO. 1 ENGINE COVER SUB-ASSEMBLY 

    Refer to PROCEDURE - Step 41 [10/2018 - 08/2021] , or refer to PROCEDURE - Step 41 [08/2021 - 07/2022]

  13. INSTALL RADIATOR SUPPORT OPENING COVER 

    Refer to PROCEDURE - Step 2

  14. INSTALL AUXILIARY BATTERY 

    Refer to INSTALLATION [10/2018 - 07/2022]

  15. CONNECT CABLE TO NEGATIVE AUXILIARY BATTERY TERMINAL 

    Refer to PROCEDURE - Step 2

    NOTE:

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected.

    Refer to INITIALIZATION [10/2018 - 07/2022]

  16. INSPECT SHIFT LEVER POSITION 

    See step  2

  17. ADJUST SHIFT LEVER POSITION 

    See step  3

  18. INSPECT FOR EXHAUST GAS LEAK 

    Refer to PROCEDURE - Step 7