Installation [10/2018 - 10/2019]: Procedure
- INSTALL RADIATOR DRAIN COCK PLUG
- Install the O-ring to the radiator drain cock plug.NOTE:
Replace the O-ring if it is damaged.
- Install the radiator drain cock plug.
- Install the O-ring to the radiator drain cock plug.
- INSTALL LOWER RADIATOR SUPPORT
- Install the 2 lower radiator supports to the radiator assembly.
- INSTALL RADIATOR SUPPORT CUSHION
- Install the 2 radiators support cushions to the radiator assembly.
- INSTALL RADIATOR ASSEMBLY
- INSTALL COOLER CONDENSER ASSEMBLY
Refer to PROCEDURE - Step 1
- CONNECT COOLER REFRIGERANT LIQUID PIPE A
Refer to PROCEDURE - Step 2
- CONNECT DISCHARGE HOSE SUB-ASSEMBLY
Refer to PROCEDURE - Step 3
- CONNECT NO. 2 RADIATOR HOSE
- Engage the clamp.
- Connect the No. 2 radiator hose to the radiator assembly and slide the clip to secure it.
- CONNECT NO. 1 RADIATOR HOSE
- Engage the clamp.
- Connect the No. 1 radiator hose to the radiator assembly and slide the clip to secure it.
- CONNECT NO. 3 WATER BY-PASS HOSE
- Connect the No. 3 water by-pass hose to the radiator assembly and slide the clip to secure it.
- Engage the 5 clamps to the fan shroud.
- CONNECT NO. 1 WATER BY-PASS HOSE
- Connect the No. 1 water by-pass hose to the radiator assembly and slide the clip to secure it.
- INSTALL NO. 1 RADIATOR AIR GUIDE LH
- Engage the guide and claw to install the No. 1 radiator air guide LH to the radiator assembly.
- INSTALL NO. 1 RADIATOR AIR GUIDE RH
- Engage the guide and claw to install the No. 1 radiator air guide RH to the radiator assembly.
- INSTALL NO. 2 RADIATOR AIR GUIDE
- Engage the 3 guides and 2 claws to install the No. 2 radiator air guide to the radiator assembly.
- INSTALL UPPER RADIATOR SUPPORT SUB-ASSEMBLY
- Install the upper radiator support sub-assembly together with hood lock support sub-assembly to the vehicle with the 5 bolts.
Torque: 12.5 N.m (127 kgf/cm, 9 ft.lbf)
- Connect the wire harness connector to the cooling fan motor and lock with the lever.
- Engage the 6 clamps to connect the wire harness to the fan shroud.
- Install the upper radiator support sub-assembly together with hood lock support sub-assembly to the vehicle with the 5 bolts.
- INSTALL HOOD LOCK ASSEMBLY
Refer to PROCEDURE - Step 1
- INSTALL FRONT BUMPER UPPER RETAINER
- Install the front bumper upper retainer to the vehicle with the 4 bolts.
Torque: 10 N.m (102 kgf/cm, 7 ft.lbf)
- Engage the clamp to connect the hood control cable assembly to the front bumper upper retainer.
- Install the front bumper upper retainer to the vehicle with the 4 bolts.
- INSTALL NO. 1 AIR CLEANER INLET
- Install the No. 1 air cleaner inlet to the upper radiator support sub-assembly and air cleaner case sub-assembly with the 4 bolts.
Torque: 4.0 N.m (41 kgf/cm, 35 in.lbf)
- Install the No. 1 air cleaner inlet to the upper radiator support sub-assembly and air cleaner case sub-assembly with the 4 bolts.
- INSTALL NO. 1 RADIATOR TO SUPPORT SEAL
- Install the No. 1 radiator to support seal with the grommet and 2 clips.
- INSTALL NO. 2 FRONT BUMPER ENERGY ABSORBER
Refer to PROCEDURE - Step 9
- INSTALL FRONT BUMPER ENERGY ABSORBER
Refer to PROCEDURE - Step 10
- INSTALL LOW PITCHED HORN ASSEMBLY
Refer to PROCEDURE - Step 2
- INSTALL HIGH PITCHED HORN ASSEMBLY
Refer to PROCEDURE - Step 1
- INSTALL HEADLIGHT ASSEMBLY LH
- for Triple Beam Headlight:
Refer to INSTALLATION [10/2018 - 07/2022]
- for Single Beam Headlight:
Refer to INSTALLATION [10/2018 - 07/2022]
- for Triple Beam Headlight:
- INSTALL HEADLIGHT ASSEMBLY RH
HINT:
Use the same procedure as for the LH side.
- ADD ENGINE COOLANT
Refer to PROCEDURE - Step 3
- CHARGE AIR CONDITIONING SYSTEM WITH REFRIGERANT
Refer to PROCEDURE - Step 2
- INSPECT FOR COOLANT LEAK
Refer to PROCEDURE - Step 1
- INSTALL NO. 1 ENGINE UNDER COVER ASSEMBLY
Refer to PROCEDURE - Step 60
- WARM UP ENGINE
Refer to PROCEDURE - Step 3
- INSPECT FOR REFRIGERANT LEAK
Refer to PROCEDURE - Step 5