Installation [10/2015 - ]: Procedure

1. Hold the rear axle carrier sub-assembly between aluminum plates in a vise.
   NOTE:

   Do not overtighten the vise.

2. Install the rear axle hub and bearing assembly and parking brake plate sub-assembly to the rear axle carrier sub-assembly with the 4 bolts.

   Torque: 75 N*m (765 kgf*cm, 55 ft.*lbf) 

1. Set a new rear No. 1 wheel bearing dust deflector to the rear axle carrier sub-assembly while aligning the hole for the rear speed sensor in the rear No. 1 wheel bearing dust deflector with the hole of the rear axle carrier sub-assembly.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   *a

   Hole

2. Using SST and a press, install the rear No. 1 wheel bearing dust deflector to the rear axle carrier sub-assembly as specified.
   • SST: 09950-70010 
     1. 09951-07150
   • SST: 09951-01000 

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   *1	Rear No. 1 Wheel Bearing Dust Deflector
   *a	Hole
   *b	Edge of Rear No. 1 Wheel Bearing Dust Deflector
   *c	Edge of Rear Axle Hub Bearing Outer Race

   Standard Length

   23.3 to 23.9 mm (0.918 to 0.940 in.)

1. Apply TOYOTA body grease W to the entire contact surface between the rear drive shaft assembly and rear axle hub sub-assembly surface or only apply 0.1 to 0.3 g (0.00353 to 0.0105 oz.) of TOYOTA body grease W to the 4 areas on the axle hub bearing shown in the illustration.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

2. Install the rear axle assembly to the rear drive shaft assembly.
   NOTE:

   Align the matchmarks on the rear drive shaft assembly and rear axle hub and bearing assembly.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   *a

   Matchmark

Refer to PROCEDURE - Step 27

Refer to PROCEDURE - Step 29

Refer to PROCEDURE - Step 1

Refer to PROCEDURE - Step 2

Refer to PROCEDURE - Step 3

Refer to PROCEDURE - Step 4

Refer to PROCEDURE - Step 3

1. Temporarily install the rear No. 1 suspension arm assembly to the rear axle carrier sub-assembly with the bolt and nut.
   NOTE:

   Because the nut has its own stopper, do not turn the nut. Tighten the bolt with the nut secured.

   HINT: 

   Insert the bolt with the threaded end facing the front of the vehicle.

Refer to PROCEDURE - Step 5

Refer to REASSEMBLY [10/2015 - ]

Refer to PROCEDURE - Step 1

1. Install the rear disc brake caliper assembly with the pad wear indicator wire assembly to the rear axle carrier sub-assembly with the 2 bolts.

   Torque: 125 N*m (1275 kgf*cm, 92 ft.*lbf) 

1. Clean the threaded parts on the rear drive shaft assembly and a new rear axle shaft nut using non-residue solvent.
   NOTE:

   • Be sure to perform this work even when using a new rear drive shaft assembly.
   • Keep the threaded parts free of oil and foreign matter.
2. Using a 32 mm socket wrench, while applying the brakes, temporarily install the rear axle shaft nut.

   Torque: 290 N*m (2957 kgf*cm, 214 ft.*lbf) 

   NOTE:

   Stake the rear axle shaft nut after inspecting for looseness and runout in the following steps.

   HINT: 

   Keep depressing the brake pedal to prevent the rear drive shaft assembly from rotating.

1. Remove the 2 bolts and separate the rear disc brake caliper assembly with the pad wear indicator wire assembly from the rear axle carrier sub-assembly.
   NOTE:

   Use wire or an equivalent tool to keep the rear disc brake caliper assembly from hanging by the rear flexible hose.

Refer to PROCEDURE - Step 8

See step  5

See step  6

Refer to PROCEDURE - Step 1

Refer to PROCEDURE - Step 2

1. Install the rear speed sensor to the rear axle carrier sub-assembly with the 2 bolts.

   Torque: 8.5 N*m (87 kgf*cm, 75 in.*lbf) 

See step  9

1. Using a chisel and hammer, stake the rear axle shaft nut.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

Refer to PROCEDURE - Step 11 [10/2015 - 09/2016], or Refer to PROCEDURE - Step 11 [09/2016 - ]

1. Install the rear No. 2 upper control arm assembly (rear axle assembly side) with the nut.

   Torque: 190 N*m (1937 kgf*cm, 140 ft.*lbf) 

   NOTE:

   Because the bolt has its own stopper, do not turn the bolt. Tighten the nut with the bolt secured.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

2. Install the rear speed sensor to the rear No. 2 upper control arm assembly with the bolt.

   Torque: 8.5 N*m (87 kgf*cm, 75 in.*lbf) 

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Install the rear No. 1 upper control arm assembly (rear axle assembly side) with the nut.

   Torque: 150 N*m (1530 kgf*cm, 111 ft.*lbf) 

   NOTE:

   Because the bolt has its own stopper, do not turn the bolt. Tighten the nut with the bolt secured.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

Refer to PROCEDURE - Step 9

Refer to PROCEDURE - Step 10

Refer to PROCEDURE - Step 11

Refer to PROCEDURE - Step 14

Refer to PROCEDURE - Step 12

Refer to ADJUSTMENT [10/2015 - ]

Refer to PROCEDURE - Step 1

Refer to INITIALIZATION [10/2015 - ]

Refer to ADJUSTMENT [10/2015 - ]

Refer to TEST MODE PROCEDURE [10/2015 - 09/2017] , or Refer to TEST MODE PROCEDURE [09/2017 - ]

Refer to INITIALIZATION [10/2015 - ]

Refer to ADJUSTMENT [10/2015 - ]